Device and a method for carrying out chemical and/or physical reactions between a solid material and a gas as well as a plant for cement manufacture
View Patent ↗The device according to the invention for carrying out chemical and/or physical reactions between a solid material and a gas, in particular for the preheating, cooling and/or calcining of fine-grain materials, essentially comprises at least one helical and/or spiral conduit, in which the gas-solid material suspension is separated by centrifugal forces into a solid material flow and a gas flow, and, connected to the end of the helical and/or spiral conduit, at least one separation region, to which a solid material conduit for discharging the solid material flow and a gas conduit for discharging the gas flow are connected. The separation region is here formed by a lower part of the gas conduit, the separation region in the region of the junction of the helical and/or spiral conduit and the part of the gas conduit above and adjoining it having the same diameter. To form a swirling flow, the helical and/or spiral conduit opens out tangentially and at an angle to the horizontal of at least 30° into the separation region.
1. A device for carrying out chemical or physical reactions between a solid material and a gas, in particular for the preheating, cooling or calcining of fine-grain materials, having
at least one helical or spiral conduit ( 1 ), in which a gas-solid material suspension is separated by centrifugal forces into a solid material flow ( 4 ) and a gas flow ( 5 ) and,
connected to the end of the helical or spiral conduit ( 1 ), at least one separation region ( 2 a ), to which a solid material conduit ( 3 ) for discharging the solid material flow ( 4 ) and a gas conduit ( 2 ) for discharging the gas flow ( 5 ) are connected,
characterised in that the separation region is formed by a lower part of the gas conduit ( 2 ), the separation region ( 2 a ) in a region of a junction of the helical or spiral conduit ( 1 ) and the part of the gas conduit ( 2 ) above and adjoining it have the same diameter and, to form a swirling flow, the helical or spiral conduit ( 1 ) opens out tangentially and at an angle (α) to horizontal of at least 30° into the separation region ( 2 a ).
2. A device according to claim 1 , characterised in that the helical or spiral conduit ( 1 ) is connected to the gas conduit ( 2 ) at an angle to horizontal of between 30° and 60°.
3. A device according to claim 1 , characterised in that, viewed in a horizontal direction, a width of the helical or spiral conduit ( 1 ) in a region of the connection to the gas conduit ( 2 ) is smaller than a width of the gas conduit ( 2 ) and preferably smaller than 50% of the width of the gas conduit ( 2 ).
4. A device according to claim 1 , characterised in that a cross-section of the gas conduit ( 2 ) in the region of the junction is 0.5 to 1.5 times as large as a cross-section of the helical or spiral conduit ( 1 ).
5. A device according to claim 1 , characterised in that the solid material conduit ( 3 ) is connected below the separation region ( 2 a ).
6. A device according to claim 1 , characterised in that the lower part ( 2 b ) of the gas conduit ( 2 ) is constructed to taper in a form of a funnel.
7. A device according to claim 6 , characterised in that the solid material conduit is connected to the part ( 2 b ) of the gas conduit ( 2 ) tapering in the form of a funnel.
8. A device according to claim 6 , characterised in that a distance between a bottom part of the junction of the helical or spiral conduit ( 1 ) and the part ( 2 b ) tapering in the form of a funnel is less than a radius, preferably less than half the radius, of the gas conduit ( 2 ) in the region of the junction.
9. A device according to claim 6 , characterised in that the part ( 2 b ) tapering in the form of a funnel adjoins the helical or spiral conduit ( 1 ) immediately below the junction.
10. A device according to claim 1 , characterised in that the device is in a multi-stage or a multi-string arrangement having several helical or spiral conduits ( 1 ) and associated gas conduits ( 2 ) arranged one above another or in parallel.
11. A device according to claim 1 , characterised in that a gas-solid material suspension conduit is provided, which comprises an ascending conduit ( 6 ) and a descending helical or spiral conduit ( 1 ), and a diverter head ( 7 ), which connects the ascending conduit ( 6 ) with the descending helical or spiral conduit ( 1 ).
12. A device according to claim 11 , characterised in that a plurality of stages (I, II, III) stacked one above another are provided, each stage comprising the following components:
a. a gas-solid material suspension conduit for conducting a gas-solid material suspension,
b. a separation region ( 2 a ),
c. a solid material conduit ( 3 ) for discharging the separated solid material,
d. and a gas conduit ( 2 ) for discharging the separated gas,
the gas conduit ( 2 ) of one stage merging into the gas-solid material suspension conduit of the next higher stage and the solid material conduit ( 3 ) of one stage opening out into the gas-solid material suspension conduit of the next lower stage.