Method of manufacturing a buoyancy control device

1. A method of manufacturing a harness for a buoyancy control device for use in a diving application, the method including the steps of:

providing polymeric material;

moulding the polymeric material into separate components of the harness, said moulding step comprising utilizing a rotational moulding process to form a hollow body, the hollow body being an inflatable bladder for use in adjusting the buoyancy of the buoyancy control device; and

connecting the components to one another so as to form the harness.

2. The method according to claim 1 , wherein,

the components moulded from the polymeric material include, a shoulder strap and a waist strap, connectable to a back plate, and

the connecting step includes connecting the shoulder strap, the waist strap, and the inflatable bladder to the back plate, with the inflatable bladder connected to a rear face of the back plate.

3. The method according to claim 2 , wherein,

the inflatable bladder is connected to a rear face of the back plate, and

the inflatable bladder is formed as a wrap-around air cell which extends, when in use with a diver, at least partially around the harness to the diver's sides.

4. The method according to claim 1 , wherein the components include two shoulder straps and two waist straps.

5. The method according to claim 4 , wherein the shoulder straps and waist straps are pivotably connected to a back plate.

6. The method according to claim 1 , wherein the components include webbing and/or auxiliary connecting members moulded into the components.

7. The method according to claim 1 , wherein the step of moulding the polymeric material into separate components includes an injection moulding process.

8. The method according to claim 1 , wherein the components are connected to one another by way of mechanical connecting means.

9. The method according to claim 8 , wherein the mechanical connecting means is selected from the group including pins, rivets, rods and bolts.

10. The method according to claim 1 , wherein the moulded inflatable bladder is secured to the harness by way of mechanical connecting means.

11. The method according to claim 1 , further comprising:

providing a back plate with first parts of a pivotable connection located along an edge of the back plate, and wherein,

the components moulded from the polymeric material include two shoulder straps and two waist straps connectable to the back plate, each shoulder strap with a second part of the pivotable connection, and each waist strap with a further second part of the pivotable connection, and

said connecting step includes

i) engaging the second part of the pivotable connection with a corresponding one of the first parts of the pivotable connection to pivotably connect the two shoulder straps to the edge of the back plate to allow the shoulder straps to each pivot relative to the back plate about the pivotable connections, and

ii) engaging the further second part of the pivotable connection with another corresponding one of the first parts of the pivotable connection to pivotably connect the two waist straps to the edge of the back plate to allow the waist straps to each pivot relative to the back plate about the pivotable connections.

12. The method according to claim 11 , wherein,

the inflatable bladder is connected to a rear face of the back plate, and

the inflatable bladder is formed as a wrap-around air cell which extends, when in use with a diver, at least partially around the harness to the diver's sides.

13. The method according to claim 11 , wherein,

the first and second parts of each pivotable connection include a notch and a mating protrusion inserted in the notch and connected thereto with a mechanical connecting means.