IP Library Granted Patent US 9,796,796
Granted Patent B2
US 9,796,796 · App. 12/674,485 · Granted Oct 24, 2017

Self-limiting catalyst composition with No silane

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Quick Facts
Patent No.
US 9,796,796
App. No.
12/674,485
Granted
Oct 24, 2017
Kind
B2
Abstract

A catalyst composition for the polymerization of propylene is provided. The catalyst composition includes one or more Ziegler-Natta procatalyst compositions having one or more transition metal compounds and an internal electron donor, one or more aluminum containing cocatalysts, and a selectivity control agent (SCA). The SCA is a mixture of an activity limiting agent (ALA) and selectivity determining agent (SDA) such as a non-silane composition. The present catalyst composition is silane-free, has high catalyst activity and high stereoselectivity, and is self-extinguishing.

Claims (8)

1. A catalyst composition for polymerization of propylene comprising:

one or more Ziegler-Natta procatalyst compositions comprising a mixed magnesium/titanium compound and an internal electron donor comprising diisobutyl phthalate;

one or more aluminum containing cocatalysts; and

a non-silane selectivity control agent (SCA) comprising a mixture at ethyl p-ethoxy benzoate activity limiting agent (ALA) and 2,2,6,6-tetramethylpiperidine selectivity determining agent (SDA), wherein the mole percent of ALA is greater than the mole percent of SDA;

wherein the ALA is present in an amount from 60 mole percent to 95 mole percent of total SCA, and the SDA is present in an amount from 5 mole percent to 40 mole percent of total SCA; and

wherein the catalyst composition exhibits a normalized activity ratio A100/A67 of 35% or less, wherein the normalized activity ratio is defined as A100/A67 where A100 is the activity at temperature 100° C. and A67 is die activity at 67° C. and activity is defined as the weight of polymerized propylene per weight catalyst composition per hour at the indicated temperature, and wherein a molar ratio of aluminum to total SCA is from 0.5:1 to 4:1; whereby the catalyst composition is self-extinguishing.

2. The catalyst composition of claim 1 wherein the catalyst composition further has a normalized activity ratio A115/A67 from 3% to 5%, wherein the normalized activity ratio is defined as A115/A67, where A115 is the activity at temperature 115° C. and A67 is the activity at 67° C.

3. The catalyst composition of claim 1 wherein the catalyst composition has a normalized activity ratio A100/A67 of 30% or less, wherein the normalized activity ratio is defined as A100/A67, where A100 is the activity at temperature 100° C. and A67 is the activity at 67° C.

Assignments (16)
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
SECURITY INTEREST Recorded Feb 17, 2023
From: W.R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 062792/0510 →
RELEASE OF SECURITY INTEREST Recorded Sep 23, 2021
From: GOLDMAN SACHS BANK USA
To: W. R. GRACE & CO.-CONN.
Reel/Frame 057594/0026 →
TERM LOAN SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 057594/0104 →
NOTES SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057594/0156 →
RELEASE OF SECURITY AGREEMENT RECORDED AT REEL/FRAME NO.: 032159/0384 Recorded Apr 3, 2018
From: GOLDMAN SACHS BANK USA, AS THE COLLATERAL AGENT
To: W.R. GRACE & CO.-CONN.
Reel/Frame 045832/0887 →
SECURITY INTEREST Recorded Apr 3, 2018
From: W. R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045828/0683 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME TO "W. R. GRACE & CO. - CONN." PREVIOUSLY RECORDED ON REEL 032554 FRAME 0730. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNEE NAME WAS PREVIOUSLY INCORRECTLY LISTED IN THE RECORDATION COVER SHEET DATED 3/28/2014 AS "W. R. GRACE & CO. CONN.". Recorded Apr 2, 2014
From: DOW GLOBAL TECHNOLOGIES LLC; UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
To: W. R. GRACE & CO. - CONN.
Reel/Frame 032589/0554 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2014
From: DOW GLOBAL TECHNOLOGIES LLC; UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
To: W. R. GRACE & CO. CONN.
Reel/Frame 032554/0730 →
SECURITY AGREEMENT Recorded Feb 4, 2014
From: W.R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS THE COLLATERAL AGENT
Reel/Frame 032159/0384 →
CHANGE OF NAME Recorded Mar 7, 2011
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 025912/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2010
From: CAMPBELL, RICHARD E., JR.
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 023968/0382 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2010
From: CHEN, LINFENG
To: UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY CORPORATION
Reel/Frame 023968/0390 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2010
From: UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY CORPORATION
To: THE DOW CHEMICAL COMPANY
Reel/Frame 023968/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2010
From: THE DOW CHEMICAL COMPANY
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 023968/0441 →