IP Library Granted Patent US 8,416,592
Granted Patent B2
US 8,416,592 · App. 12/678,030 · Granted Apr 9, 2013

Control method for soft switch circuit in switch power supply

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Quick Facts
Patent No.
US 8,416,592
App. No.
12/678,030
Granted
Apr 9, 2013
Kind
B2
Abstract

The present invention relates to a control method for a soft switch circuit in a switch power supply, which controls first and second main power switch devices to be turned on and turned off constantly to generate an alternating main power filter current, and controls forward and backward auxiliary switch devices to be turned on and turned off to generate an intermittent alternating resonant current across a resonant branch in the same direction as the main power filter current to thereby achieve zero-voltage turn-on of the first and second main power switch devices; and further controls the forward and backward auxiliary switch devices to be turned on and turned off to generate compensation currents across the resonant branch in the opposite direction to the alternating main power filter current in at least a period of time during resting of the resonant current to thereby accomplish a charging and discharging process of resonant capacitors in a dead time. Thus, a freewheeling diode can be turned on normally, so that it is possible to avoid a damage to the devices due to an impact current and a spark voltage resulting at zero crossing of the current in the soft switch circuit.

Claims (51)

1. A control method for a soft switch circuit in a switch power supply, controlling first and second main power switch devices to be turned on and turned off constantly to generate an alternating main power filter current; and controlling forward and backward auxiliary switch devices to be turned on and turned off to generate an intermittent alternating resonant current across a resonant branch in the same direction as the alternating main power filter current to thereby achieve zero-voltage turn-on of the first and second main power switch devices, wherein:

the control method further controls the forward and backward auxiliary switch devices to be turned on and turned off to generate compensation currents across the resonant branch in the opposite direction to the alternating main power filter current in at least a period of time during resting of the resonant current to thereby accomplish a charging and discharging process of resonant capacitors in a dead time.

2. The control method for a soft switch circuit in a switch power supply according to claim 1 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on between the time when the first main power switch device is turned off and the time when the second main power switch device is turned on, that is in a first dead time, and to be turned off before the second main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on between the time when the second main power switch device is turned off and the time when the first main power switch device is turned on, that is in a second dead time, and to be turned off before the first main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

3. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on at the time when the first main power switch device is turned off, and to be turned off at the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on at the time when the second main power switch device is turned off, and to be turned off at the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

4. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on at the time when the first main power switch device is turned off, and to be turned off before the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on at the time when the second main power switch device is turned off, and to be turned off before the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

5. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

6. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on after the time after the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off at the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off at the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

7. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the forward auxiliary switch device to be turned on after the time when the first main power switch device is turned off, and to be turned off before the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off, and to be turned off before the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

8. The control method for a soft switch circuit in a switch power supply according to claim 1 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of an existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on between the time when the first main power switch device is turned off and the time when the second main power switch device is turned on, that is in a first dead time, and to be turned off before the time when the second main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on between the time when the second main power switch device is turned off and the time when the first main power switch device is turned on, that is in a second dead time, and to be turned off before the time when the first main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

9. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on at the time when the first main power switch device is turned off, and to be turned off at the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on at the time when the second main power switch device is turned off, and to be turned off at the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

10. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on at the time when the first main power switch device is turned off, and to be turned off before the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on at the time when the second main power switch device is turned off, and to be turned off before the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

11. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

12. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off at the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off at the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

13. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein said generating the compensation currents across the resonant branch in the opposite direction to the main power filter current comprises:

in the positive half cycle, that is, when the main power filter current is in the positive direction, controlling the backward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the second main power switch device is turned off and before the time when the first main power switch device is turned on, and to be turned off after the time when the first main power switch device is turned on and before the time when the first main power switch device is turned off, and controlling the forward auxiliary switch device to be turned on after the time when the first main power switch device is turned off, and to be turned off before the time when the second main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the first dead time; and

in the negative half cycle, that is, when the main power filter current is in the negative direction, controlling the forward auxiliary switch device of the existing ARCP soft switch circuit to be turned on after the time when the first main power switch device is turned off and before the time when the second main power switch device is turned on, and to be turned off after the time when the second main power switch device is turned on and before the time when the second main power switch device is turned off, and controlling the backward auxiliary switch device to be turned on after the time when the second main power switch device is turned off, and to be turned off before the time when the first main power switch device is turned on to generate the compensation current across the resonant branch in the opposite direction to the main power filter current to thereby accomplish the charging and discharging process of the resonant capacitors in the second dead time.

14. The control method for a soft switch circuit in a switch power supply according to claim 1 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

15. The control method for a soft switch circuit in a switch power supply according to claim 2 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

16. The control method for a soft switch circuit in a switch power supply according to claim 3 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

17. The control method for a soft switch circuit in a switch power supply according to claim 4 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

18. The control method for a soft switch circuit in a switch power supply according to claim 5 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

19. The control method for a soft switch circuit in a switch power supply according to claim 6 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

20. The control method for a soft switch circuit in a switch power supply according to claim 7 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

21. The control method for a soft switch circuit in a switch power supply according to claim 8 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

22. The control method for a soft switch circuit in a switch power supply according to claim 9 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

23. The control method for a soft switch circuit in a switch power supply according to claim 10 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

24. The control method for a soft switch circuit in a switch power supply according to claim 11 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

25. The control method for a soft switch circuit in a switch power supply according to claim 12 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

26. The control method for a soft switch circuit in a switch power supply according to claim 13 , wherein at least one of the main power switch devices and the auxiliary switch devices is an IGBT, MOSFET, GTO or SCR.

Assignments (8)
SECURITY AGREEMENT Recorded Mar 3, 2020
From: ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.; VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A.
Reel/Frame 052076/0874 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: JPMORGAN CHASE BANK, N.A.
To: VERTIV CORPORATION (F/K/A ALBER CORP.); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT CORPORATION); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT FREMONT, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT HUNTSVILLE, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT REDMOND CORP.); ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV CORPORATION (F/K/A EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.); VERTIV CORPORATION (F/K/A LIEBERT CORPORATION)
Reel/Frame 052065/0666 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: THE BANK OF NEW YORK MELLON TRUST COMPANY N.A.
To: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.
Reel/Frame 052071/0913 →
SECOND LIEN SECURITY AGREEMENT Recorded Jun 10, 2019
From: VERTIV IT SYSTEMS, INC.; VERTIV CORPORATION; VERTIV NORTH AMERICA, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV ENERGY SYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049415/0262 →
CHANGE OF NAME Recorded Sep 10, 2018
From: LIEBERT CORPORATION
To: VERTIV CORPORATION
Reel/Frame 047044/0963 →
SECURITY AGREEMENT Recorded Dec 2, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040797/0615 →
SECURITY AGREEMENT Recorded Dec 1, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040783/0148 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2010
From: ZHANG, CHUNTAO; ZHANG, XIAOFEI; XIAO, XUELI
To: LIEBERT CORPORATION
Reel/Frame 024323/0621 →