IP Library Granted Patent US 8,500,840
Granted Patent B2
US 8,500,840 · App. 12/682,476 · Granted Aug 6, 2013

Cordierite-based ceramic honeycomb filter and its production method

Inventors: Shunji Okazaki (Miyako-gun, JP); Toshitaka Ishizawa (Miyako-gu, JP)
Assignee: Hitachi Metals, Ltd.
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Quick Facts
Patent No.
US 8,500,840
App. No.
12/682,476
Granted
Aug 6, 2013
Kind
B2
Abstract

A cordierite-based ceramic honeycomb filter comprising a honeycomb structure having a large number of flow paths partitioned by porous cell walls, and plugs alternately formed in said flow paths on the exhaust-gas-inlet side or the exhaust-gas-outlet side for permitting an exhaust gas to pass through said porous cell walls to remove particulate matter from the exhaust gas, said porous cell walls having porosity of 45-58%, an average pore size of 15-30 μm, the volume of pores having pore sizes exceeding 50 μm being more than 10% and 25% or less of the total pore volume, the volume of pores having pore sizes of 100 μm or more being 1-8% of the total pore volume, the volume of pores having pore sizes of less than 10 μm being 3-10% of the total pore volume, and said pores having a pore size distribution deviation σ [=log(D20)−log(D80)] of 0.6 or less, wherein D20 represents a pore size (μm) at a pore volume corresponding to 20% of the total pore volume, and D80 represents a pore size (μm) at a pore volume corresponding to 80% of the total pore volume, both in a curve representing the relation between the pore size and the cumulative pore volume, and D80<D20.

Claims (3)

1. A cordierite-based ceramic honeycomb filter comprising a honeycomb structure having a large number of flow paths partitioned by porous cell walls, and plugs alternately formed in said flow paths on the exhaust-gas-inlet side or the exhaust-gas-outlet side for permitting an exhaust gas to pass through said porous cell walls to remove particulate matter from the exhaust gas, said porous cell walls having porosity of 45-58%, an average pore size of 15-30 μm, the volume of pores having pore sizes exceeding 50 μm being more than 10% and 25% or less of the total pore volume, the volume of pores having pore sizes of 100 μm or more being 1-8% of the total pore volume, the volume of pores having pore sizes of less than 10 μm being 3-10% of the total pore volume, and said pores having a pore size distribution deviation σ [=log(D20)−log(D80)] of 0.6 or less, wherein D20 represents a pore size (μm) at a pore volume corresponding to 20% of the total pore volume, and D80 represents a pore size (μm) at a pore volume corresponding to 80% of the total pore volume, both in a curve representing the relation between the pore size and the cumulative pore volume (pore volume accumulated in a range from the maximum pore size to a particular pore size), and D80<D20.

2. The cordierite-based ceramic honeycomb filter according to claim 1 , wherein said cumulative pore volume is measured by mercury porosimetry.

3. The cordierite-based ceramic honeycomb filter according to claim 1 , wherein said ceramic honeycomb structure has A-axis compression strength of 4 MPa or more.

Assignments (4)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2010
From: OKAZAKI, SHUNJI; ISHIKAWA, TOSHITAKA
To: HITACHI METALS, LTD.
Reel/Frame 024256/0348 →
Priority Claims (1)
JP 2007-267119 · Oct 12, 2007 · national
Continuity (1)
Related Publication 20100205921A1 · Aug 19, 2010