IP Library Granted Patent US 8,468,754
Granted Patent B2
US 8,468,754 · App. 12/683,453 · Granted Jun 25, 2013

Shingled roof with integrated photovoltaic collectors

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Quick Facts
Patent No.
US 8,468,754
App. No.
12/683,453
Granted
Jun 25, 2013
Kind
B2
Abstract

A solar insert for shingled roofs includes an insert with a generally wedge-shaped body designed to be installed beneath a shingle and a face that is exposed and extends along a lower edge of the shingle. The face preferably is angled with respect to the shingle and a solar collector in the form of a thin-film solar strip is mounted to and extends along the face. The inserts of multiple shingles are electrically coupled together to form an electrical grid for aggregating the electrical energy of the individual solar collectors and delivering it to a remote location for storage or use. In a second embodiment, a shingle has a solar collector strip mounted to its surface extending along a forward edge of the shingle, and in another, the solar collector surrounds the tabs of their shingles. The solar collectors not only generate electrical energy from the sun; they also enhance the appearance of a shingled roof by providing a look of increased thickness and texture.

Claims (28)

1. A roof comprising:

a plurality of shingles in at least partially overlapping courses, each shingle having ends, a length from one end to the other end, an upper portion, and a forward edge portion, the forward edge portions of shingles in one course of shingles overlying the upper portions of shingles in a next lower course of shingles so that the forward edge portion of each shingle is exposed;

the forward edge portion of each shingle terminating in a forward edge;

a plurality of solar collectors each configured as an elongated rectangular strip having a length substantially the same as the length of a shingle and a width, the solar collectors being located to extend generally parallel with the forward edges of at least some of the plurality of shingles;

electrical conductors connecting the solar collectors together in a grid for aggregating electrical energy produced by the collectors and delivering it to a remote location; and

wherein each solar collector is spaced beyond the forward edge of its respective shingle.

2. A roof comprising:

a plurality of shingles in at least partially overlapping courses, each shingle having ends, a length from one end to the other end, an upper portion, and a forward edge portion, the forward edge portions of shingles in one course of shingles overlying the upper portions of shingles in a next lower course of shingles so that the forward edge portion of each shingle is exposed;

the forward edge portion of each shingle terminating in a forward edge;

a plurality of solar collectors each configured as an elongated rectangular strip having a length and a width, the solar collectors being located to extend generally parallel with the forward edges of at least some of the plurality of shingles;

each solar collector being mounted to an insert that is at least partially disposed beneath and supports a respective shingle and at least partially exposed adjacent the forward edge of the respective shingle, the solar collector being mounted to the exposed portion of the insert to be exposed to solar radiation.

3. A roof as claimed in claim 2 and wherein the insert includes a surface extending beyond the forward edge of the respective shingle and wherein the solar collector is mounted to the surface.

4. A roof as claimed in claim 3 and wherein the surface is angled with respect to the surface of the shingle.

5. A roof as claimed in claim 4 and wherein the angle of the surface is preselected to orient the solar collector for direct exposure to the sun.

6. A roof as claimed in claim 5 and wherein the angle of the surface is preselected based at least in part upon the pitch of the roof.

7. A roof as claimed in claim 5 and wherein the angle of the surface is preselected based at least in part upon the orientation of the roof.

8. A roof as claimed in claim 2 and wherein the insert has a generally wedge-shaped portion that resides beneath the shingle to raise the shingle off of shingles of a next lower course.

9. A roof as claimed in claim 8 and wherein the insert further has a face that is not disposed beneath the shingle, the solar collector being mounted to the face.

10. A roof as claimed in claim 9 and wherein the face extends along the forward edge of the shingle and is angled with respect to the shingle.

11. A roof as claimed in claim 2 and wherein each insert is a unitary component of its respective shingle.

12. A shingle comprising:

a length, a width, an upper portion, and a forward portion terminating in a forward edge;

the upper portion being sized to be overlapped by at least part of the forward portion of a like shingle in a next higher course of shingles when the shingle is installed on a roof in courses with like shingles;

a solar collector configured as an elongated strip having a length and a width;

the solar collector extending adjacent the forward edge of the shingle with at least a majority of the forward portion of the shingle being exposed; and

electrical conductors coupled to the solar collector for connecting the solar collector electrically to like solar collectors of like shingles;

the solar collector being located beyond the forward edge of the shingle.

13. A roof comprising a roof deck and a plurality of shingles according to claim 12 installed in overlapping courses on the roof with the solar collectors of the shingles being electrically coupled together.

Assignments (2)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
CHANGE OF NAME Recorded Aug 24, 2021
From: BUILDING MATERIALS INVESTMENT CORPORATION
To: BMIC LLC
Reel/Frame 057292/0184 →