IP Library Granted Patent US 8,434,443
Granted Patent B2
US 8,434,443 · App. 12/686,251 · Granted May 7, 2013

Igniter system for igniting fuel

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Quick Facts
Patent No.
US 8,434,443
App. No.
12/686,251
Granted
May 7, 2013
Kind
B2
Abstract

This invention provides a corona discharge fuel igniter system and methods for igniting fuel in an internal combustion engine. A ceramic dielectric material is provided that significantly increases the efficiency of corona discharge to ignite the fuel in an internal combustion engine.

Claims (46)

1. A corona discharge fuel igniter system, comprising:

electrical connector end;

corona discharge end;

electrical conductor connecting the electrical connector end to the corona discharge end;

inductor assembly connected to the electrical conductor at the electrical connector end;

non-ceramic dielectric material surrounding the electrical conductor and inductor assembly at the electrical connector end, the non-ceramic dielectric material comprised of pressurized gas;

ceramic dielectric material in contact with the non-ceramic dielectric material and surrounding the electrical conductor at the corona discharge end; and

the ceramic dielectric material including at least one oxide or nitride of aluminum or silicon.

2. The corona discharge fuel igniter system of claim 1 , wherein the inductor assembly includes at least one inductor.

3. The corona discharge fuel igniter system of claim 1 , wherein the inductor assembly includes resistance and inductance elements.

4. The corona discharge fuel igniter system of claim 1 , wherein the inductor assembly includes resistance, inductance and capacitance elements.

5. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material has a dielectric constant different from that of the non-ceramic dielectric material.

6. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material is a sintered inorganic, nonmetallic material comprised of compounds formed between at least one metallic and one nonmetallic element or compounds of at least two different nonmetallic elements.

7. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material is comprised of alumina and silica.

8. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material is comprised of not greater than 5 wt % of at least one oxide of calcium, magnesium, zirconium or boron.

9. The corona discharge fuel igniter system of claim 1 , wherein the non-ceramic dielectric material has a dielectric constant different from that of the ceramic dielectric material.

10. The corona discharge fuel igniter system of claim 8 , wherein the ceramic dielectric material is comprised of at least 0.1 wt % of at least one oxide of calcium, magnesium, zirconium or boron.

11. The corona discharge fuel igniter system of claim 1 , wherein at least 80 wt % of the ceramic dielectric material is comprised of at least one oxide or nitride of aluminum or silicon.

12. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material includes alumina in an amount of from 95.0 wt % to 99.5 wt % and silica in an amount of from 0.1 wt % to 4.0 wt %, based on the total weight of the ceramic material.

13. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material includes alumina in an amount of from 95.0 wt % to 99.5 wt %, silica in an amount of from 0.1 to 4.0 wt %, calcium oxide in an amount of from 0.1 wt % to 2.0 wt %, magnesium oxide in an amount of from 0.01 wt % to 0.5 wt %, and zirconium oxide in an amount of from 0.01 wt % to 0.5 wt %, based on the total weight of the ceramic material.

14. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material includes alumina in an amount of at least 99.5 wt % and magnesium oxide in an amount of from 0.01 wt % to 0.5 wt %, based on the total weight of the ceramic material.

15. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material includes silicon nitride in an amount of at least 90.0 wt %, based on the total weight of the ceramic material, and alumina.

16. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material is comprised of alumina and silicon nitride.

17. The corona discharge fuel igniter system of claim 1 , wherein the ceramic dielectric material is comprised of silicon nitride.

18. A method for igniting fuel in an internal combustion engine, comprising:

providing electrical current to a corona discharge fuel igniter system;

passing at least a portion of the electrical current through the fuel igniter system in the form of radio frequency voltage by way of an electrical conductor in the fuel igniter system;

surrounding at least a portion of the electrical conductor with a non-ceramic dielectric material comprised of pressurized gas as the current passes through the conductor;

surrounding at least a portion of the electrical conductor with a ceramic dielectric material comprised of at least one oxide or nitride of aluminum or silicon as the current passes through the conductor; and

emitting a corona discharge from the fuel igniter system to ignite the fuel in the internal combustion engine.

19. The method of claim 18 , wherein radio frequency voltage is provided as the electrical current.

20. The method of claim 19 , wherein the inductor assembly includes resistance and inductance elements.

21. The method of claim 19 , wherein the inductor assembly includes resistance, inductance and capacitance elements.

22. The method of claim 18 including connecting the non-ceramic dielectric material to the ceramic dielectric material.

23. The method of claim 18 , wherein the non-ceramic dielectric material has a dielectric constant different from that of the ceramic dielectric material.

24. The method of claim 18 , wherein the ceramic dielectric material is comprised of alumina and silica.

25. The method of claim 18 , wherein the ceramic dielectric material is comprised of not greater than 5 wt % of at least one oxide of calcium, magnesium, zirconium or boron.

26. A corona discharge fuel igniter system, comprising:

electrical connector end;

corona discharge end;

electrical conductor connecting the electrical connector end to the corona discharge end;

inductor assembly connected to the electrical conductor at the electrical connector end;

first non-ceramic dielectric material surrounding the electrical conductor and inductor assembly at the electrical connector end, the first non-ceramic dielectric material comprised of at least one resin, polymer, or pressurized gas;

ceramic dielectric material in contact with the first non-ceramic dielectric material and surrounding the electrical conductor at the corona discharge end;

the ceramic dielectric material including at least one oxide or nitride of aluminum or silicon; and

second non-ceramic dielectric material surrounding the first non-ceramic dielectric material, the second dielectric material comprised of rubber.

Assignments (19)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2019
From: FEDERAL-MOGUL IGNITION COMPANY
To: FEDERAL-MOGUL IGNITION LLC
Reel/Frame 049821/0536 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT, JOINDER, ASSUMPTION AND DESIGNATION AGREEMENT Recorded Oct 26, 2018
From: BANK OF AMERICA, N.A., AS CO-COLLATERAL TRUSTEE AND RESIGNING COLLATERAL TRUSTEE
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS CO-COLLATERAL TRUSTEE, SUCCESSOR COLLATERAL TRUSTEE
Reel/Frame 047630/0661 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0554 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0771 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT AGREEMENT Recorded Apr 3, 2018
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE
To: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 045822/0765 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Sep 26, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, LLC
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 044013/0419 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 23, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, INC.
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 042963/0662 →
SECURITY INTEREST Recorded Jun 20, 2014
From: FEDERAL-MOGUL CORPORATION, A DELAWARE CORPORATION; FEDERAL-MOGUL WORLD WIDE, INC., A MICHIGAN CORPORATION; FEDERAL-MOGUL IGNITION COMPANY, A DELAWARE CORPORATION; FEDERAL-MOGUL POWERTRAIN, INC., A MICHIGAN CORPORATION; FEDERAL-MOGUL PRODUCTS, INC. , A MISSORI CORPORATION; FEDERAL-MOGUL CHASSIS LLC, A DELAWARE LIMITED LIABILITY COMPANY
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 033204/0707 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2010
From: LYKOWSKI, JAMES D.; WALKER, WILLIAM J., JR.; HOFFMAN, JOHN W.
To: FEDERAL-MOGUL IGNITION COMPANY
Reel/Frame 023770/0406 →