Coupling multiple conductor undersea optical cables to an undersea device with an isolated bypass conductive path across the undersea device
View Patent ↗A multiple conductor optical cable may be coupled to an undersea device, such as a cable joint, branching unit, or repeater, with one or more isolated bypass conductive paths being provided across the undersea device. At least one conductor may be terminated within a housing of the undersea device and at least one conductor may be coupled to a conductive bridge member that provides the isolated bypass conductive path across the device. Multiple conductor optical cables may be coupled to undersea devices in optical networks using independent power paths, for example, to deliver power to different powered components at different voltage potentials.
1. A method of coupling optical cables to an undersea device, wherein at least a first one of the optical cables includes at least a first and second conductive sheaths and at least a second one of the optical cables includes at least one conductive sheath, the method comprising:
terminating the first conductive sheath in the first one of the optical cables within the undersea device;
coupling at least one conductive bridge member to the second conductive sheath of the first one of the optical cables at a first connection region and to the conductive sheath in the second one of the optical cables at a second connection region, wherein the conductive bridge member establishes an isolated bypass conductive path across the undersea device; and
forming insulating portions around the connection regions and exposed portions of the conductive sheaths at the connection regions.
2. The method of claim 1 wherein forming the insulating portions comprises:
overmolding the undersea device, an exposed portion of the first conductive sheath, and the connection regions and the exposed portions of the conductive sheaths at the connection regions with an insulating material.
3. The method of claim 2 wherein the conductive bridge member is a wire, and further comprising passing the wire through an insulating sleeve located around a housing of the undersea device, and wherein the insulating portion is overmolded with the undersea device.
4. The method of claim 1 further comprising:
overmolding the undersea device and an exposed portion of the first conductor with a first insulating portion; and
wherein forming the insulating portion comprises separately overmolding the connection regions and the exposed portions of the conductive sheaths at the connection regions with a second insulating portion.
5. The method of claim 4 wherein the conductive bridge member is a wire, and further comprising passing the wire through wire guides located around the optical cables at each of the connection regions, and wherein the wire guides are overmolded with the connection regions.
6. The method of claim 1 wherein forming the insulating portions comprises:
heat shrinking the insulating portions around the connection regions and the exposed portions of the conductive sheaths at the connection regions.
7. The method of claim 1 wherein the conductive bridge member is a wire.
8. The method of claim 1 wherein the second one of the optical cables includes first and second conductive sheaths, further comprising terminating the first conductive sheath of the second one of the optical cables within the undersea device, and wherein the second conductive sheath of the second one of the optical cables coupled to the conductive bridge member at the second connection region.
9. The method of claim 1 wherein the undersea device is a device selected from the group consisting of a cable joint, a repeater and a branching unit.
10. An undersea optical cable connection assembly comprising:
an undersea device including at least one housing and equipment located within the housing;
at least two undersea optical cables, wherein at least a first one of the undersea optical cables includes at least first and second conductive sheaths providing independent power paths, and wherein at least the first conductive sheath of the first one of the optical cables is terminated inside of the undersea housing; and
at least one conductive bridge member connected to the second conductive sheath in the first one of the optical cables at a first connection region and to a conductive sheath in the second one of the optical cables at a second connection region, wherein the conductive bridge member establishes an isolated bypass conductive path across the undersea device and bridges one of the power paths across the undersea device from the first one of the undersea optical cables to the second one of the undersea optical cables without coupling the one of the power paths to the equipment located within the housing.
11. The undersea optical cable connection assembly of claim 10 , wherein the undersea device is a branching unit including optical branching equipment in the housing.
12. The undersea optical cable connection assembly of claim 10 , wherein the undersea device is a repeater including repeater equipment in the housing.
13. The undersea optical cable connection assembly of claim 10 , wherein the undersea device is a cable joint including optical coupling equipment in the housing.
14. The undersea optical cable connection assembly of claim 10 , wherein the undersea device includes an insulating portion extending around at least a portion of the housing, and wherein the conductive bridge member includes a wire extending through a hole or slot in the insulating portion, and wherein the undersea device including the insulating portion and the wire are overmolded.
15. The undersea optical cable connection assembly of claim 10 , wherein the undersea device and the conductive bridge member including the connection regions are overmolded together.
16. The undersea optical cable connection assembly of claim 10 , wherein the optical cables include a plurality of optical fibers, a tube holding the optical fibers, and at least one layer of strength members around the tube, at least a first conductive sheath around the strength members, and at least a first insulation sheath around the conductive sheath, wherein the multiple conductor cable includes at least a second conductive sheath around the first insulation sheath and at least a second insulation sheath around the second conductive sheath.
17. The undersea optical cable connection assembly of claim 10 , wherein each of the optical cables includes at least a first conductive sheath terminated within the housing of the undersea device and at least a second conductive sheath coupled to the conductive bridge member.