IP Library Granted Patent US 7,866,100
Granted Patent B2
US 7,866,100 · App. 12/701,260 · Granted Jan 11, 2011

Wall sheathing system and method of installation

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Quick Facts
Patent No.
US 7,866,100
App. No.
12/701,260
Granted
Jan 11, 2011
Kind
B2
Abstract

The invention comprises a wall sheathing barrier system having moisture permeability and simple improved installation method. The system comprises adjoined structural panels. Each panel has an overlay paper bonded permanently to the structural panel, which provides a moisture permeable barrier and a textured skid-resistant surface. The skid resistant surface may include indicia for aligning strips of tape or for aligning fasteners. Further, the seams of adjoining panels are sealed with a sealing means to complete the moisture barrier.

Claims (17)

1. A panelized wall sheathing construction system for a building having a frame structure comprising:

first and second composite panels attached to the frame structure in a substantially abutting arrangement so as to form a joint therebetween, wherein each of the first and second panels further comprises

an inward facing surface, an outward facing surface and a peripheral edge; and

a substantially bulk water resistant barrier layer adhesively secured to at least the outward facing surface of the panel, wherein the barrier layer comprises a substantially skid resistant outward facing surface; and

a water-resistant seal that covers the joint between the first and second panels; and

wherein the panels are characterized by a permeability in a range from about 0.1 U.S. perms to about 1.0 U.S. perms as determined by ASTM E96 procedure A (at 73° F.-50% RH), by a water vapor transmission rate from about 0.7 to about 7 grams/m 2 /24 hrs as determined by ASTM E96 procedure A (at 73° F.-50% RH), by a permeability from about 0.1 U.S. perms to about 12 U.S. perms as determined by ASTM E96 procedure B (at 75° F.-100% RH), and a liquid water transmission rate from about 1 to about 28 grams/100 in 2 /24 hrs via Cobb ring according to the test method described in ASTM D5795.

2. The panelized wall sheathing construction system of claim 1 , wherein the skid resistant outward facing surface comprises a textured, embossed surface.

3. The panelized wall sheathing construction system of claim 2 , wherein the textured, embossed surface comprises a plurality of parallel grooves.

4. The panelized wall sheathing construction system of claim 1 , wherein the first and second composite panels comprise oriented strand board.

5. The panelized wall sheathing construction system of claim 1 , wherein the first and second composite panels comprise particleboard, plywood, waferboard, or fiber board.

6. The panelized wall sheathing construction system of claim 1 , wherein the water resistant seal comprises a tape.

7. The panelized wall sheathing construction system of claim 1 , wherein the barrier layer of the first panel substantially covers the entire outward facing surface thereof.

8. The panelized wall sheathing construction system of claim 7 , wherein the barrier layer is comprised of a paper having a dry weight of about 16 lbs./msf. to about 75 lbs./msf.

9. The panelized wall sheathing construction system of claim 8 , wherein the paper is a resin-impregnated paper having a resin content up to about 80% by dry weight.

10. A method for drying-in a building prior to applying wall cladding comprising the steps of:

securing a plurality of panels to a building frame structure in a substantially abutting arrangement, wherein each panel comprises lignocellulosic material and further has an inward facing surface, an outward facing surface and a peripheral edge, a bulk water-resistant barrier layer adhesively secured to the outward facing surface of said panel, wherein the barrier layer further comprises a resin impregnated paper having a dry weight of about 16 lbs./msf to about 75 lbs./msf and having a substantially skid resistant outward facing surface; and further wherein said panels with said barrier layers are characterized by a permeability in a range from about 0.1 U.S. perms to about 1.0 U.S. perms as determined by ASTM E96 procedure A (at 73° F.-50% RH), by a water vapor transmission rate from about 0.7 to about 7 grams/m 2 /24 hrs as determined by ASTM E96 procedure A (at 73° F.-50% RH), by a permeability from about 0.1 U.S. perms to about 12 U.S. perms as determined by ASTM E96 procedure B (at 75° F.-100% RH), and a liquid water transmission rate from about 1 to about 28 grams/100 in 2 /24 hrs via Cobb ring according to the test method described in ASTM D5795; and

sealing a joint between adjacent panels with a tape.

Assignments (5)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 27, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: J.M. HUBER CORPORATION; CP KELCO U.S., INC.; HUBER ENGINEERED WOODS LLC
Reel/Frame 033247/0705 →
SECURITY INTEREST Recorded Nov 8, 2011
From: J.M. HUBER CORPORATION; CP KELCO U.S., INC.; HUBER ENGINEERED WOODS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 027279/0114 →
RELEASE OF SECURITY INTEREST Recorded Nov 1, 2011
From: BANK OF AMERICA, N.A.
To: J.M. HUBER CORPORATION; 333 ASSOCIATES LLC; 333 PARTNERS LLC; CELTEGAN LLC; CP KELCO U.S., INC.; HUBER CST COMPANY; HUBER CST CORPORATION; HUBER ENERGY L.P.; HUBER ENERGY LLC; HUBER ENGINEERED WOODS LLC; HUBER EQUITY CORPORATION; HUBER INTERNATIONAL CORP.; HUBER RESOURCES CORP.; HUBER SOUTH TEXAS GP, LLC; HUBER SOUTH TEXAS LP, LLC; HUBER TIMBER INVESTMENTS LLC; HUBER TIMBER LLC; J.M. HUBER MICROPOWDERS INC.; JMH PARTNERS CORP.; KELCO COMPANY; ST. PAMPHILE TIMBER LLC; TABSUM, INC.; TARA INSURANCE GLOBAL LIMITED; QUINCY WAREHOUSES, INC. (FORMERLY UNDERGROUND WAREHOUSES, INC.
Reel/Frame 027158/0142 →
SECURITY AGREEMENT Recorded Mar 29, 2011
From: J.M. HUBER CORPORATION; 333 ASSOCIATES LLC; 333 PARTNERS LLC; CELTEGAN LLC; CP KELCO U.S., INC.; HUBER CST COMPANY; HUBER CST CORPORATION; HUBER ENERGY L.P.; HUBER ENERGY LLC; HUBER ENGINEERED WOODS LLC; HUBER EQUITY CORPORATION; HUBER INTERNATIONAL CORP.; HUBER RESOURCES CORP.; HUBER SOUTH TEXAS GP, LLC; HUBER SOUTH TEXAS LP, LLC; HUBER TIMBER INVESTMENTS LLC; HUBER TIMBER LLC; J.M. HUBER MICROPOWDERS INC.; JMH PARTNERS CORP.; KELCO COMPANY; ST. PAMPHILE TIMBER LLC; TABSUM, INC.; TARA INSURANCE GLOBAL LIMITED; UNDERGROUND WAREHOUSES, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 026042/0063 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2010
From: BENNETT, JOHN L.; BARKER, JOEL F.; JORDAN, RICK D.; SCHUMAN, THOMAS L.; OU, NIAN; SWIACKI, NEIL C.; FLAHERTY, KELLY R.
To: HUBER ENGINEERED WOODS LLC
Reel/Frame 023909/0032 →