IP Library Granted Patent US 8,671,686
Granted Patent B2
US 8,671,686 · App. 12/703,026 · Granted Mar 18, 2014

Systems and methods for providing backup energy to a load

Inventors: Joseph F. Pinkerton (Austin, TX); David Beatty (Austin, TX); David E. Perkins (Austin, TX)
Assignee: Active Power, Inc.
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Quick Facts
Patent No.
US 8,671,686
App. No.
12/703,026
Granted
Mar 18, 2014
Kind
B2
Abstract

Backup energy systems utilizing compressed air storage (CAS) systems and bridging energy systems to supply backup power to a load are provided. During a power failure, the bridging energy system provides backup power to the load at least until the CAS system begins supplying adequate power. In various embodiments, backup power capability is enhanced through the use of one or more exhaustless heaters, which are used to heat compressed air. The compressed air, in turn, drives a turbine which is used to power an electrical generator. In various embodiments, ambient air heat exchangers or other types of heat exchangers are used to heat compressed air prior to the compressed air being routed to the turbine, thereby increasing system efficiency. Backup power and backup HVAC are also provided by utilizing turbine exhaust, heat exchangers and various resistive heating elements.

Claims (33)

1. A system comprising:

a source of compressed air;

a fluid powered rotary engine coupled to the source of compressed air, the fluid powered rotary engine operable to be driven by the compressed air engine;

an electrical generator powered by said fluid powered rotary engine, said electrical generator operable to provide backup power to a critical load; and

a bridging energy system operable to provide backup power to said critical load during a disturbance in a supply of power from a primary power source at least until said electrical generator provides said backup power to said critical load, said bridging energy system operable to power to said critical load independent of said fluid powered rotary engine and said primary power source.

2. The system of claim 1 , wherein said source of compressed air comprises: a compressor that compresses air; and an air reservoir operable to collect said compressed air.

3. The system of claim 2 , wherein said air reservoir is a pressure tank.

4. The system of claim 2 , wherein said air reservoir is an underground salt dome.

5. The system of claim 1 , further comprising: switching circuitry operable to switch a source of power to said critical load between said primary power source and a source of backup power, said source of backup power comprising said electrical generator and said bridging energy system; and uninterruptible power supply (UPS) control electronics that control at least said switching circuitry and said fluid powered rotary engine based on quality of power from said primary power source.

6. The system of claim 5 , wherein said switching circuit switches said source of power to said critical load from said primary power source to said source of backup power during degradation of said power from said primary power source.

7. The system of claim 5 , wherein said switching circuit switches said source of power to said critical load from said primary power source to said source of backup power during a loss of power from said primary power source.

8. The system of claim 1 , further comprising: at least one fuel-combustion system coupled between said source of compressed air and said fluid powered rotary engine to heat said compressed air, said at least one fuel-combustion system providing heated compressed air to said fluid powered rotary engine.

9. The system of claim 8 , further comprising: switching circuitry that switches said source of power to said critical load between said primary power source and a source of backup power, said source of backup power comprising said electrical generator and said bridging energy system; and uninterruptible power supply (UPS) control electronics that controls at least said switching circuitry and said fluid powered rotary engine based on said quality of power from said primary power source.

10. The system of claim 9 , wherein said switching circuit switches said source of power to said critical load from said primary power source to said source of backup power during degradation of said power from said primary power source.

11. The system of claim 9 , wherein said switching circuit switches said source of power to said critical load from said primary power source to said source of backup power during a loss of power from said primary power source.

12. An integrated uninterruptible power supply (UPS) system operable to provide backup power to a critical load, said system comprising:

a fluid powered rotary engine-generator system comprising:

a source of compressed air;

a fluid powered rotary engine coupled to said source of compressed air to receive said compressed air, said received compressed air driving said fluid powered rotary engine; and

an electrical generator powered by said fluid powered rotary engine, said generator providing said backup power;

a bridging energy system that, during a disturbance in a supply of power from a primary power source, provides said backup power to a critical load during said disturbance at least until said electrical generator begins providing said backup power, wherein said bridging energy system provides said backup power to said critical load independent of said fluid powered rotary engine-generator system and said primary power source;

switching circuitry that switches said source of power to said critical load between said primary power source and a source of backup power, said source of backup power comprising said electrical generator and a said bridging energy storage system; and

uninterruptible power supply (UPS) control electronics that control at least said switching circuitry and said fluid powered rotary engine based on quality of power from said primary power source.

13. The system of claim 12 , wherein each of said fluid powered rotary engine, said electrical generator, said bridging energy system and said switching circuitry are located within a single housing.

14. The system of claim 12 , further comprising: at least one exhaustless heater coupled between said source of compressed air and said fluid powered rotary engine to heat said compressed air, said exhaustless heater providing heated compressed air to said fluid powered rotary engine.

15. The system of claim 12 , wherein said fluid powered rotary engine, said electrical generator, said bridging energy system and said switching circuitry share at least one fan.

16. The system of claim 12 , wherein said fluid powered rotary engine, said electrical generator, said bridging energy system and said switching circuitry share at least one power supply.

17. A method for providing backup power to a critical load during a disturbance in a supply of power from a primary power source, said method comprising:

driving a fluid powered rotary engine using compressed air;

powering an electrical generator with said fluid powered rotary engine to provide backup power during said disturbance; and

supplying bridging energy to said critical load during said disturbance at least until said electrical generator begins supplying said backup power, wherein said bridging energy is provided to said critical load independent of said backup power provided by said fluid powered rotary engine-generator system and said primary power source.

18. The method of claim 17 , further comprising: using at least one exhaustless heater to heat said compressed air prior to said compressed air driving said fluid powered rotary engine.

19. The method of claim 18 , wherein at least a portion of said compressed air bypasses said exhaustless heater.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME ON THE COVER SHEET TO P10 INDUSTRIES, INC. PREVIOUSLY RECORDED ON REEL 042875 FRAME 0079. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 12, 2020
From: PILLER USA, INC.
To: P10 INDUSTRIES, INC.
Reel/Frame 054427/0880 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2017
From: PILLER USA, INC.
To: P10 INDUSTRIES, LNC.
Reel/Frame 042875/0079 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2017
From: ACTIVE POWER, INC.
To: PILLER USA, INC.
Reel/Frame 041278/0281 →
SECURITY INTEREST Recorded Aug 3, 2014
From: ACTIVE POWER, INC.
To: SILICON VALLEY BANK
Reel/Frame 033463/0459 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2010
From: PINKERTON, JOSEPH F.; BEATTY, DAVID; PERKINS, DAVID E.
To: ACTIVE POWER, INC.
Reel/Frame 024362/0586 →
Continuity (4)
Continuation 12564644 · Sep 22, 2009
Continuation 11510248 · Aug 24, 2006
Division 10361728 · Feb 5, 2003
Related Publication 20110196542A1 · Aug 11, 2011