IP Library Granted Patent US 9,078,717
Granted Patent B2
US 9,078,717 · App. 12/703,275 · Granted Jul 14, 2015

Screw with variable diameter cannulation and driver

Inventors: Bryan Griffiths (West Chester, PA); Philip Watt (West Chester, PA)
Assignee: DePuy Synthes Products, Inc.
A61B17/864A61B17/8615A61B17/8872A61B17/8877A61B17/8888
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Quick Facts
Patent No.
US 9,078,717
App. No.
12/703,275
Granted
Jul 14, 2015
Kind
B2
Abstract

A bone screw driving system includes a screw having a head and a shaft extending from the head. The screw includes a stepped opening extending in the shaft that includes a first portion and a second portion having a greater cross-sectional dimension than the first portion. The bone screw driving system further includes a screw driver having a driver shaft that defines a tip configured to engage the screw head. The driver further includes a pin extending from the tip and sized to fit within the opening. The pin includes an abutment movable to a locked configuration in the second portion of the opening, wherein the abutment defines a cross-sectional dimension greater than that of the first portion of the opening.

Claims (31)

1. A bone fixation screw extending along a longitudinal axis, the bone fixation screw comprising:

a screw head defining a slot configured to engage a driver, the slot defining a slot cross-sectional dimension in a direction transverse to the longitudinal axis, the screw head further defining a proximal end of the bone fixation screw; and

a threaded shaft that defines a distal screw tip that is distal to the screw head, the distal screw tip defining a distal end of the bone fixation screw; and the bone fixation screw defining an opening extending longitudinally through the screw head and at least into the threaded shaft, wherein the slot extends from the proximal end and opens directly into a first portion of the opening having a first cross-sectional dimension in a direction transverse to the longitudinal axis, a second portion of the opening having a second cross-sectional dimension in a direction transverse to the longitudinal axis is disposed distal of the first portion, and a transition portion tapers radially outward from the first portion to the second portion, wherein the threaded shaft completely encircles the transition portion along a direction parallel to the longitudinal axis, and wherein the second cross-sectional dimension is greater than the first cross-sectional dimension, and the slot cross-sectional dimension is greater than the first cross-sectional dimension, the second portion is sized to receive a driver abutment that is inserted distally through the first portion into the second portion, and the first cross-sectional dimension is less than a cross-sectional dimension of the driver abutment when the driver abutment is disposed in the second portion.

2. The bone fixation screw as recited in claim 1 , wherein the opening comprises a cannulation that extends longitudinally through the shaft.

3. The bone fixation screw as recited in claim 1 , wherein the second portion extends to the distal end of the threaded shaft.

4. The bone fixation screw as recited in claim 3 , wherein the first portion extends from the screw head.

5. The bone fixation screw as recited in claim 1 , wherein the second portion is a distal second portion that is disposed distal with respect to the first portion, the bone fixation screw further comprising a proximal second portion that is disposed proximal with respect to the first portion, such that the proximal and distal second portions each define a cross-sectional dimension greater than that of the first portion.

6. The bone fixation screw as recited in claim 1 , wherein the cross-sectional dimensions comprise diameters.

7. The bone fixation screw as recited in claim 1 , wherein the screw head is threaded.

8. The bone fixation screw as recited in claim 1 , wherein the slot cross-sectional dimension is measured such that the slot cross-sectional dimension crosses the opening.

9. The bone fixation screw as recited in claim 1 , wherein the screw head defines an outer diameter and the slot cross-sectional dimension is measured along the outer diameter.

10. The bone fixation screw as recited in claim 1 , wherein the threaded shaft completely encircles the entire first portion in the longitudinal direction.

11. The bone fixation screw as recited in claim 1 , wherein the threaded shaft completely encircles the second portion as the second portion extends from the transition portion in the longitudinal direction.

12. The bone fixation screw as recited in claim 1 , wherein the distal end of the bone fixation screw further comprises a plurality of cutting slots extending substantially proximally into the distal screw tip, wherein the plurality of cutting slots defines a sharp edge configured to shear bone material as the bone fixation screw is inserted into a target portion of bone.

13. A kit comprising:

at least one bone screw that is elongate along a longitudinal axis that defines a center of the bone screw, the at least one bone screw including:

a screw head defining a slot configured to engage a driver and defining a proximal 2 end of the at least one bone screw; and

a threaded shaft that defines a distal screw tip that is distal to the screw head, the at least one bone screw defining an opening extending longitudinally through the screw head and at least into the threaded shaft, wherein the slot extends from the proximal end of the opening and defines a screw head portion that longitudinally extends from a proximal end of the screw head to a distal end of the screw head, the screw head portion opens directly into a first portion extending from the screw head portion, the first portion having a first cross-sectional dimension in a direction transverse to the longitudinal axis, a second portion having a second cross-sectional dimension in a direction transverse to the longitudinal axis is disposed distal of the first portion, and a transition portion tapers radially outward from the first portion to the second portion toward the threaded shaft in the direction from the proximal end to the distal end of the bone screw, wherein the second cross-sectional dimension is greater than the first cross-sectional dimension and the first cross-sectional dimension is less than a cross-sectional dimension of the slot; and

at least one bone screw driver including:

a driver shaft extending along a longitudinal axis between a proximal end and an opposing distal end, the driver shaft defining a tip at the distal end, wherein the tip is configured to engage with the screw head slot of one of the at least one bone screw such that the driver shaft is rotationally coupled to the one of the at least one bone screw; and

a pin extending from the tip along the longitudinal direction, the pin including a pin shaft and an abutment, the pin shaft positioned between the tip and the abutment, the pin configured to assume a locked configuration inside the second portion when the abutment is compressed as it is inserted through the first portion and then the abutment expands as the abutment is inserted into the second portion, wherein the abutment defines a cross-sectional dimension greater than the first cross-sectional dimension when the abutment is inserted into the second portion.

14. The kit as recited in claim 13 , wherein the abutment is compressible.

15. The kit as recited in claim 14 , wherein the pin defines a slot extending into the distal end of the pin shaft along a proximal direction so as to define a pair of spaced pin arms.

16. The kit as recited in claim 15 , wherein the slot extends through the pin shaft and the abutment along a direction transverse to the longitudinal direction.

17. The kit as recited in claim 15 , wherein the slot extends into, but not through, the pin shaft and the abutment along a direction transverse to the longitudinal direction, such that the arms are connected at one transverse end by a hinge.

18. The kit as recited in claim 14 , wherein the abutment comprises a ring disposed in a groove formed in the pin shaft.

19. The kit as recited in claim 18 , wherein the ring is a split ring.

20. The kit as recited in claim 13 , wherein the screw head defines a head outer diameter in a direction transverse to the longitudinal axis and threaded shaft defines a shaft outer diameter in a direction transverse to the longitudinal axis, and no portion of the shaft outer diameter is greater than the head outer diameter.

21. The kit as recited in claim 20 , wherein the head outer diameter is greatest at the proximal end.

22. The kit as recited in claim 21 , wherein the head outer diameter gradually tapers along the longitudinal direction towards the threaded shaft.

23. The kit as recited in claim 13 , wherein the distal end of the at least one bone screw further comprises a plurality of cutting slots extending substantially proximally into the distal screw tip, wherein the plurality of cutting slots defines a sharp edge configured to shear bone material as the at least one bone screw is inserted into a target portion of bone.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2010
From: GRIFFITHS, BRYAN; WATT, PHILIP
To: SYNTHES USA, LLC
Reel/Frame 024384/0622 →
Continuity (2)
Provisional Application 61151353 · Feb 10, 2009
Related Publication 20100222827A1 · Sep 2, 2010