LIQUID CRYSTAL DISPLAY DEVICE AND MANUFACTURING METHOD THEREOF
A liquid crystal display device produced by rubbing a resin film formed on an upper surface of a stacked body in each of panel regions of a first substrate in a direction substantially parallel to or in a direction substantially perpendicular to an arrangement direction of the panel regions, and forming, in the case where a side positioned on a rubbing start side, among sides of each of first organic insulating films, is defined as a first side, and each of sides parallel to a rubbing direction, among sides of a second organic insulating films disposed adjacent to the first side, is defined as a second side, a portion of the first side that crosses the second side when the second side is virtually extended in the rubbing direction so as to have a predetermined angle other than 0° and 90° with respect to a direction perpendicular to the rubbing direction, as viewed in a plane.
1 . A method for manufacturing a liquid crystal display device including a first multi-piece substrate and a second multi-piece substrate facing the first multi-piece substrate and having a plurality of column spacers formed thereon, the method comprising the steps of:
in the first multi-piece substrate, forming a stacked body including a first organic insulating film and a resin film disposed on an upper surface of the stacked body and disposed in a forming region of the first organic insulating film as viewed in a plane in a plurality of rectangular panel substrate regions arranged in the first multi-piece substrate, and forming a plurality of patterned metal films and a plurality of rectangular second organic insulating films disposed so as to avoid forming regions of the metal films and serving as bases of the column spacers in a mixed manner along sides of the panel substrate region in a non-panel region at the periphery of each of the panel substrate regions; and
forming an alignment film by rubbing the resin film formed on the upper surface of the stacked body in each of the panel substrate regions of the first multi-piece substrate in a direction substantially parallel to or in a direction substantially perpendicular to an arrangement direction of the panel substrate regions, wherein
in the case where, as viewed in a plane, a side positioned on a start side of the rubbing, among sides of each of the first organic insulating films, is defined as a first side, and each of sides substantially parallel to the rubbing direction, among sides of the second organic insulating film disposed adjacent to the first side, is defined as a second side, a portion of the first side that crosses the second side when the second side is virtually extended in the rubbing direction is formed so as to have a predetermined angle other than 0° and 90° with respect to a direction perpendicular to the rubbing direction.
2 . The method for manufacturing the liquid crystal display device according to claim 1 , wherein
the first side of the first organic insulating film has a zigzag shape in which peaks and valleys are repeated along a direction crossing the rubbing direction, as viewed in a plane.
3 . The method for manufacturing the liquid crystal display device according to claim 1 , wherein
the metal film is formed as a mark.
4 . The method for manufacturing the liquid crystal display device according to claim 3 , wherein
the mark is formed as an alignment mark.
5 . The method for manufacturing the liquid crystal display device according to claim 1 , wherein
the metal film is formed as a code.
6 . A method for manufacturing a liquid crystal display device including a first multi-piece substrate and a second multi-piece substrate facing the first multi-piece substrate and having a plurality of column spacers formed thereon, the method comprising the steps of:
in the first multi-piece substrate, forming a stacked body including a first organic insulating film in a plurality of rectangular panel substrate regions arranged in the first multi-piece substrate, and forming a plurality of patterned metal films and a plurality of second organic insulating films disposed so as to avoid forming regions of the metal films and serving as bases of the column spacers in a mixed manner along sides of the panel substrate region in a non-panel region at the periphery of each of the panel substrate regions; and
forming an alignment film by rubbing a resin film formed on an upper surface of the stacked body in each of the panel substrate regions of the first multi-piece substrate in a direction substantially parallel to or in a direction substantially perpendicular to an arrangement direction of the panel substrate regions, wherein
as viewed in a plane, each of sides crossing a parallel-arranged direction of the second organic insulating films in the second organic insulating film formed in the non-panel region on one side positioned on a start side of the rubbing, among sides of each of the panel substrate regions, has a predetermined angle other than 0° with respect to the rubbing direction.
7 . The method for manufacturing the liquid crystal display device according to claim 6 , wherein
the second organic insulating film formed in the non-panel region on said one side of the panel substrate region is formed in a trapezoidal pattern with the start side of the rubbing being as an upper side and a side facing the upper side being as a base side, as viewed in a plane.
8 . The method for manufacturing the liquid crystal display device according to claim 6 , wherein
the metal film is formed as a mark.
9 . The method for manufacturing the liquid crystal display device according to claim 8 , wherein
the mark is formed as an alignment mark.
10 . The method for manufacturing the liquid crystal display device according to claim 6 , wherein
the metal film is formed as a code.
11 . A method for manufacturing a liquid crystal display device including a first multi-piece substrate and a second multi-piece substrate facing the first multi-piece substrate and having a plurality of column spacers formed thereon, the method comprising the steps of:
in the first multi-piece substrate, forming a stacked body including a first organic insulating film in a plurality of rectangular panel substrate regions arranged in the first multi-piece substrate, and forming a plurality of patterned metal films and a plurality of second organic insulating films disposed so as to avoid forming regions of the metal films and serving as bases of the column spacers in a mixed manner along sides of the panel substrate region in a non-panel region at the periphery of each of the panel substrate regions; and
forming an alignment film by rubbing a resin film formed on an upper surface of the stacked body in each of the panel substrate regions of the first multi-piece substrate in a direction substantially parallel to or in a direction substantially perpendicular to an arrangement direction of the panel substrate regions, wherein
a hole or a notch is formed in each of the second organic insulating films formed in the non-panel region on one side positioned on a start side of the rubbing, among sides of each of the panel substrate regions, as viewed in a plane, and
the second organic insulating film includes a portion where an organic insulating film is formed and a portion where the organic insulating film is not formed along the rubbing direction due to the hole or the notch.
12 . The method for manufacturing the liquid crystal display device according to claim 11 , wherein
the second organic insulating films formed in the non-panel region on said one side of each of the panel substrate regions are each configured by forming the hole and the notch in plural numbers in a staggered form, as viewed in a plane.
13 . The method for manufacturing the liquid crystal display device according to claim 11 , wherein
the second organic insulating films formed in the non-panel region on said one side of each of the panel substrate regions are each configured by disposing a plurality of organic insulating films in a staggered form, as viewed in a plane.
14 . The method for manufacturing the liquid crystal display device according to claim 11 , wherein
the metal film is formed as a mark.
15 . The method for manufacturing the liquid crystal display device according to claim 14 , wherein
the mark is formed as an alignment mark.
16 . The method for manufacturing the liquid crystal display device according to claim 11 , wherein
the metal film is formed as a code.
17 . The method for manufacturing the liquid crystal display device according to claim 11 , wherein
boundaries of fiber irregularities of a rubbing roller for performing the rubbing are made indistinct due to the hole or the notch.
18 . A liquid crystal display device produced by
rubbing a resin film formed on an upper surface of a stacked body in each of panel regions of a first substrate in a direction substantially parallel to or in a direction substantially perpendicular to an arrangement direction of the panel regions, and
forming, in the case where a side positioned on a rubbing start side, among sides of each of first organic insulating films, is defined as a first side, and each of sides parallel to a rubbing direction, among sides of a second organic insulating film disposed adjacent to the first side, is defined as a second side, a portion of the first side that crosses the second side when the second side is virtually extended in the rubbing direction so as to have a predetermined angle other than 0° and 90° with respect to a direction perpendicular to the rubbing direction, as viewed in a plane.