IP Library Granted Patent US 7,910,633
Granted Patent B2
US 7,910,633 · App. 12/719,950 · Granted Mar 22, 2011

Polyurethane dispersions in an aqueous asphalt emulsion

Assignee: Garland Industries, Inc.
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Quick Facts
Patent No.
US 7,910,633
App. No.
12/719,950
Granted
Mar 22, 2011
Kind
B2
Abstract

The invention relates to liquid compositions that include an aqueous asphalt mixture and polyurethane dispersion. The polyurethane dispersion includes a polyurethane that is based on an aliphatic polyol backbone based on polytetramethyl ethlene glycol and/or polycaprolactone. The aqueous asphalt mixture in the liquid composition generally constitutes a majority volume percent of the liquid composition. The polyurethane dispersion generally constitutes at least about 0.1 volume percent of said liquid composition.

Claims (135)

1. A method of forming a liquid composition comprising:

a. obtaining an aqueous asphalt mixture;

b. obtaining a polyurethane dispersion, said polyurethane dispersion including a polyurethane that is based on an aliphatic polyol backbone based on one or more compounds selected from the group consisting of polytetramethyl ethlene glycol and polycaprolactone;

c. mixing together said aqueous asphalt mixture and said polyurethane dispersion, said aqueous asphalt mixture comprising a majority volume percent of said liquid composition, said polyurethane dispersion comprising at least about 0.1 percent by volume of said liquid composition, said aqueous asphalt mixture includes one or more compounds selected from the group consisting of biocide, thickener, surfactant, organic solvent, and defoamer.

2. The method as defined in claim 1 , wherein said aqueous asphalt mixture constituting 60-99.8 percent by volume of said liquid composition, said polyurethane dispersion comprising 0.2-40 percent by volume of said liquid composition.

3. The method as defined in claim 2 , wherein said polyurethane dispersion constitutes about 0.1-10 volume percent of said liquid composition.

4. The method as defined in claim 1 , including at least one component selected from the group consisting of latex emulsion, biocide, thickener, surfactant, organic solvent, defoamer, and water.

5. The method as defined in claim 1 , liquid composition comprising by volume percent:

Asphalt Emulsion

55-95%

Latex emulsion

 5-30%

Biocide

0-5%

Thickener

 0-10%

Surfactant

0-5%

Organic Solvent

 0-10%

Defoamer

0-5%

Water

 0-2%.

6. A method of forming a liquid composition comprising:

a. obtaining an aqueous asphalt mixture;

b. obtaining a polyurethane dispersion, said polyurethane dispersion including a polyurethane that is based on an aliphatic polyol backbone based on one or more compounds selected from the group consisting of polytetramethyl ethlene glycol and polycaprolactone;

c. mixing together said aqueous asphalt mixture and said polyurethane dispersion, said aqueous asphalt mixture comprising a majority volume percent of said liquid composition, said polyurethane dispersion comprising at least about 0.1 percent by volume of said liquid composition, said liquid composition comprising by volume percent:

Asphalt Emulsion

  55-95%

Latex emulsion

  5-20%

Biocide

  0.1-1.5%

Thickener

  1-5%

Surfactant

0.1-2%

Organic Solvent

0.1-5%

Defoamer

0.1-3%

Water

 0.1-1%.

7. A method of forming a liquid composition comprising:

a. obtaining an aqueous asphalt mixture;

b. obtaining a polyurethane dispersion, said polyurethane dispersion including a polyurethane that is based on an aliphatic polyol backbone based on one or more compounds selected from the group consisting of polytetramethyl ethlene glycol and polycaprolactone;

c. mixing together said aqueous asphalt mixture and said polyurethane dispersion, said aqueous asphalt mixture comprising a majority volume percent of said liquid composition, said polyurethane dispersion comprising at least about 0.1 percent by volume of said liquid composition, said liquid composition comprising by volume percent:

Asphalt Emulsion

  75-99%

Latex emulsion

  8-18%

Biocide

0.1-1%

Thickener

  1-3%

Surfactant

0.1-1%

Organic Solvent

0.1-1%

Defoamer

0.1-1%

Water

   0.1-0.5%.

8. The method as defined in claim 7 , said liquid composition comprising by volume percent:

Asphalt Emulsion

82.3% 

(Anionic asphalt

emulsion SS1h)

Latex emulsion

14.7% 

(SBR latex emulsion

A-1507)

Biocide

0.3%

(Polyphase EC17)

Thickener

1.3%

(Texapol 63-510)

Surfactant

0.2%

(Glycol Ether EB)

Organic Solvent

0.6%

(Mineral spirits)

Defoamer

0.2%

(DEEFO 97-3)

Water

 0.4%.

9. The method as defined in claim 1 , said liquid composition comprising by volume percent:

Asphalt Emulsion

50-90%

Emulsion compound

10-50%

Biocide

0-5%

Thickener

 0-10%

Surfactant

0-5%

Organic Solvent

 0-10%

Defoamer

0-5%

Water

up to 15%.

10. The method as defined in claim 1 , said liquid composition comprising by volume percent:

Asphalt Emulsion

 5-70%

Emulsion compound

30-50%

Biocide

0-5%

Thickener

 0-10%

Surfactant

0-5%

Organic Solvent

 0-10%

Defoamer

0-5%

Water

up to 10%.

11. The method as defined in claim 1 , wherein said emulsion compound includes latex emulsion, said latex emulsion constituting about 5-25 volume percent of said aqueous asphalt mixture.

12. The method as defined in claim 11 , wherein said latex emulsion constituting about 8-20 volume percent of said aqueous asphalt mixture.

13. A method of forming a liquid composition comprising:

a. obtaining an aqueous asphalt mixture;

b. obtaining a polyurethane dispersion, said polyurethane dispersion including a polyurethane that is based on an aliphatic polyol backbone based on one or more compounds selected from the group consisting of polytetramethyl ethlene glycol and polycaprolactone;

c. mixing together said aqueous asphalt mixture and said polyurethane dispersion, said aqueous asphalt mixture comprising a majority volume percent of said liquid composition, said polyurethane dispersion comprising at least about 0.1 percent by volume of said liquid composition, said aqueous asphalt mixture includes one or more compounds selected from the group consisting of biocide, thickener, surfactant, organic solvent and defoamer, said biocide, when included in said aqueous asphalt mixture, constituting about 0.1-1.5 volume percent of said aqueous asphalt mixture, said thickener, when included in said aqueous asphalt mixture, constituting about 0.1-5 volume percent of said aqueous asphalt mixture, said surfactant, when included in said aqueous asphalt mixture, constituting about 0.05-1.5 volume percent of said aqueous asphalt mixture, said organic solvent when included in said aqueous asphalt mixture, constituting about 0.05-10 volume percent of said aqueous asphalt mixture, said defoamer, when included in said aqueous asphalt mixture, constituting about 0.05-5 volume percent of said aqueous asphalt mixture.

14. The method as defined in claim 1 , wherein said aqueous asphalt mixture includes biocide.

15. The method as defined in claim 1 , wherein said aqueous asphalt mixture includes thickener.

16. The method as defined in claim 1 , wherein said aqueous asphalt mixture includes surfactant.

17. The method as defined in claim 1 , wherein said aqueous asphalt mixture includes organic solvent.

18. The method as defined in claim 1 , wherein said aqueous asphalt mixture includes defoamer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2011
From: THE GARLAND COMPANY, INC.
To: GARLAND INDUSTRIES, INC.
Reel/Frame 025794/0937 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2010
From: MELLOTT, JOSEPH W.; SMITH, JASON
To: THE GARLAND COMPANY, INC.
Reel/Frame 024099/0718 →
Continuity (2)
Division 11899443 · Sep 6, 2007
Related Publication 20100179254A1 · Jul 15, 2010