IP Library Granted Patent US 8,524,396
Granted Patent B2
US 8,524,396 · App. 12/723,256 · Granted Sep 3, 2013

Method of manufacturing active material, active material, electrode using the same, and lithium-ion secondary battery equipped therewith

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Quick Facts
Patent No.
US 8,524,396
App. No.
12/723,256
Granted
Sep 3, 2013
Kind
B2
Abstract

A method of manufacturing an active material having a sufficient discharge capacity at a high discharge current density, an active material obtained thereby, an electrode using the same, and a lithium-ion secondary battery equipped therewith are provided. The method of manufacturing an active material comprises a step of polymerizing a mixture containing an Fe ion, an Li ion, a PO 4 ion, a hydroxy acid, and a polyol, the mixture containing the polyol by a molar ratio 1.3 to 16 times that of the hydroxy acid, so as to yield a polymer; and a step of heating the polymer, so as to yield an active material containing an active material particle and carbon. The active material particle is mainly composed of LiFePO 4 .

Claims (9)

1. A method of manufacturing an active material, the method comprising:

a step of polymerizing a mixture containing an Fe ion, an Li ion, a PO 4 ion, a hydroxy acid, and a polyol, the mixture containing the polyol by a molar ratio 1.3 to 16 times that of the hydroxy acid, so as to yield a polymer; and

a step of heating the polymer, so as to yield an active material containing an active material particle and carbon, the active material particle being mainly composed of LiFePO 4 .

2. The method of manufacturing the active material according to claim 1 , wherein iron nitrate is a source for the Fe ion, lithium chloride is a source for the Li ion, and ammonium hydrogen phosphate is a source for the PO 4 ion.

3. An active material comprising:

an active material particle group constructed by aggregating active material particles, mainly composed of LiFePO 4 , having an orientation to a (020) plane and a crystallite size of 30 to 99 nm; and

carbon particles supported on a surface of the active material particle.

4. An electrode comprising a current collector and an active material layer, disposed on the current collector, containing the active material according to claim 3 .

5. A lithium-ion secondary battery comprising the electrode according to claim 4 .

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 12, 2013
From: TDK CORPORATION
To: TDK CORPORATION
Reel/Frame 030651/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2010
From: SANO, ATSUSHI
To: TDK CORPORATION
Reel/Frame 024192/0066 →