IP Library Granted Patent US 7,898,832
Granted Patent B2
US 7,898,832 · App. 12/725,668 · Granted Mar 1, 2011

RV converter with current mode and voltage mode switching

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Quick Facts
Patent No.
US 7,898,832
App. No.
12/725,668
Granted
Mar 1, 2011
Kind
B2
Abstract

A switched mode converter is disclosed that includes mode logic for switching between voltage mode and current mode. The converter includes sensing circuitry for sensing current on the primary side, load current on the secondary side, and converter output voltage. When load current is less than a predetermined value, the converter operates in voltage mode wherein output voltage of the voltage mode controller is used to control the duty cycle of a PWM controller. When load current is greater than a predetermined value, the converter operates in current mode wherein primary current is used to control the PWM controller. Thus during a light load when the converter is voltage controlled there is no need for a minimum load to stabilize the control loop. In current-mode the control loop will have faster transient response and avoid flux imbalance. Thereby providing advantages of both voltage and current controlled switched mode converters.

Claims (45)

1. A switched mode converter for supplying charging current to a battery, the switched mode converter comprising:

a high frequency transformer configured to be selectively coupled to an external power source, said high frequency transformer defining an output and an output signal;

a high frequency switching circuit for selectively connecting said external power source to said high frequency transformer;

current sensing circuit for sensing the charging current applied to said battery;

a pulse width modulator (PWM) for controlling said high frequency switching circuit;

a voltage mode controller for selectively controlling said PWM;

a current mode controller for selectively controlling said PWM; and

a mode switching device for automatically coupling said voltage mode controller to said PWM converter when said charging current is less than a predetermined value defining a voltage mode and automatically coupling said current mode controller to said PWM when said charging current is greater than a predetermined value defining a current mode.

2. The switched mode converter as recited in claim 1 , wherein said current sensing circuit is coupled to said output of said high frequency transformer.

3. The switched mode converter as recited in claim 1 , wherein said external power supply is an AC power supply and said converter further includes a rectifier circuit for rectifying said AC power from said external power supply.

4. The switched mode converter as recited in claim 1 , wherein said external power supply is a DC power supply.

5. The switched mode converter as recited in claim 1 , wherein said voltage mode controller is configured as a feedback loop.

6. The switched mode converter as recited in claim 1 , wherein said current mode controller is configured as a feedback loop.

7. The switched mode converter as recited in claim 1 , wherein said voltage mode controller and said current mode controller are configured as feedback loops.

8. A method for charging a battery coupled to an output of a high frequency transformer from an external power supply, the method comprising the steps of:

(a) selectively connecting said external power supply to said high frequency transformer to produce charging current for charging said battery;

(b) sensing the charging current applied to said battery; and

(c) automatically controlling the connection of said external voltage to said high frequency transformer as a function of voltage in a voltage mode of operation-current in a current mode of operation;

(d) automatically switching between said voltage mode and said current mode as a function of said charging current.

9. The method as recited in claim 8 , wherein step (a) comprises:

(a) selectively coupling an external DC voltage to a high frequency transformer.

10. The method as recited in claim 8 , wherein step (a) comprises:

(a) selectively coupling an external AC voltage to a high frequency transformer; and

(e) rectifying said external AC voltage before it is connected to said high speed transformer.

11. A switched mode converter comprising:

a high frequency transformer configured to be selectively coupled to an external AC power source, said high frequency transformer defining an output and an output signal;

a high frequency switching circuit for selectively connecting said external AC power source to said high frequency transformer;

a rectification circuit coupled to said output of said high frequency transformer for generating a DC current for charging a battery;

a pulse width modulator (PWM) for controlling said high frequency switching circuit;

a voltage mode controller for selectively controlling said PWM;

a current mode controller for selectively controlling said PWM; and

a mode switching device for selectively coupling said voltage mode controller and said current mode controller to said PWM.

12. The switched mode converter recited in claim 11 , further including a current sensing circuit for sensing the current supplied to said battery.

13. The switched mode converter recited in claim 12 , wherein said mode switching device automatically couples said voltage mode controller to said PWM when said current to said battery is less than a predetermined value.

14. The switched mode converter recited in claim 12 , wherein said mode switching device automatically couples said current mode controller to said PWM when said current to said battery is greater than a predetermined value.

15. A switched mode converter comprising:

a high frequency transformer configured to be selectively coupled to an external AC power source, said high frequency transformer defining an output and an output signal;

a high frequency switching circuit for selectively connecting said external AC power source to said high frequency transformer;

a current sensing circuit for sensing the current supplied to said battery;

a pulse width modulator (PWM) for controlling said high frequency switching circuit;

a voltage mode controller for selectively controlling said PWM;

a current mode controller for selectively controlling said PWM; and

a mode switching device for selectively coupling said voltage mode controller and said current mode controller to said PWM as a function of said current supplied to said battery.

16. The switched mode converter recited in claim 15 , wherein said mode switching device automatically couples said voltage mode controller to said PWM when said current to said battery is less than a predetermined value.

17. The switched mode converter recited in claim 15 , wherein said mode switching device automatically couples said current mode controller to said PWM when said current to said battery is greater than a predetermined value.

Assignments (12)
SECURITY INTEREST Recorded Apr 19, 2022
From: SCHUMACHER ELECTRIC CORPORATION
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 059725/0949 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2022
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059726/0910 →
RELEASE OF SECURITY INTEREST Recorded Mar 4, 2022
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059319/0294 →
SECURITY AGREEMENT Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: ALTER DOMUS (US) LLC
Reel/Frame 057234/0260 →
SECURITY INTEREST Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 057253/0133 →
NOTICE OF SATISFACTION AND RELEASE OF SECURITY INTEREST Recorded Oct 12, 2020
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 054053/0674 →
RELEASE OF SECURITY INTEREST IN PATENTS AND TRADEMARKS Recorded Oct 5, 2020
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION AS SUCCESSOR IN INTEREST TO MB FINANCIAL BANK, N.A. AND COLE TAYLOR BANK
To: SCHUMACHER ELECTRIC, INC.
Reel/Frame 053981/0475 →
PATENT SECURITY AGREEMENT Recorded Oct 2, 2020
From: SCHUMACHER ELECTRIC CORPORATION
To: CERBERUS BUSINESS FINANCE AGENCY, LLC AS COLLATERAL AGENT
Reel/Frame 054271/0225 →
SECURITY INTEREST Recorded Jul 14, 2020
From: SCHUMACHER ELECTRIC, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, SUCCESSOR IN INTERSET TO MB FINANCIAL BANK, N.A., SUCCESSOR TO COLE TAYLOR BANK
Reel/Frame 053210/0430 →
SECURITY AGREEMENT Recorded Oct 4, 2013
From: SCHUMACHER ELECTRIC INC
To: COLE TAYLOR BANK
Reel/Frame 031344/0917 →
SECURITY AGREEMENT Recorded Aug 2, 2010
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 024767/0752 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2010
From: CHEN, XIAOPING
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 024098/0738 →