Spiral chiller apparatus and method of chilling
A spiral chiller and a method of chilling a food product in a spiral chiller using a cooling medium wherein (a) the food product is conveyed within the chiller by a spiral conveyor having a plurality of spiral flutes and (b) the cooling medium is discharged either upwardly and/or downwardly within, and/or laterally into, one or more vertical gaps between adjacent pairs of spiral flutes using one or more delivery duct structures which extend inside the interior of the product chilling chamber.
1. A method of chilling a food product within a product chilling chamber of a spiral chiller, the method comprising the steps of:
discharging a cooling medium in a downward direction, in an upward direction, or in both the downward and upward directions from a first plurality of spaced-apart discharge openings located along a first lateral leg of a first conduit, the first lateral leg of the first conduit extending into a vertical gap defined by two adjacent flites of a spiral conveyor and spanning an entire width of the spiral conveyor between a first inner and a first outer edge, an amount of the cooling medium being discharged along the length of the first lateral leg of the first conduit being a greater amount toward the first inner edge of the spiral conveyor than toward the first outer edge; and
discharging a cooling medium in a downward direction, in an upward direction, or in both the downward and upward directions from a second plurality of spaced-apart discharge openings located along a second lateral leg of a second conduit, the second conduit being independent of the first conduit, the second lateral leg of the second conduit being at a different vertical elevation than that of the first conduit and extending into a different vertical gap defined by a different two adjacent flutes of the spiral conveyor and spanning an entire width of the spiral conveyor between a second inner and a second outer edge, an amount of the cooling medium being discharged along the length of the second lateral leg of the second conduit being a greater amount toward the second inner edge of the spiral conveyor than toward the second outer edge;
wherein the size, horizontal spacing, or size and horizontal spacing of the discharge openings of the first lateral leg and the second lateral leg are arranged so the amount of cooling medium discharged by the plurality of the first spaced-apart discharge openings and by the plurality of the second spaced apart discharge openings located along the first lateral leg and the second lateral leg, respectively, provides a uniform cooling rate across a respective entire width of the spiral conveyor and equalizes a pressure drop of a flow path of cooling medium originating from the first lateral leg of the first conduit with that of the second lateral leg of the second conduit.