Selectable tuning transformer
View Patent ↗An assembly and method for assembling a tuning transformer ( 104 ) and printed circuit board (PCB) ( 108 ) to a transducer ( 110 ) to produce a tuned ultrasound transducer ( 100 ). The tuned ultrasound transducer allows a transducer to be made with some degree of inconsistency in its impedance magnitude and phase, but each transducer, when configured and coupled to a tuning transformer assembly, produces a signal that is substantially homogeneous.
1. A method for forming a tuned ultrasound transducer assembly and assembling the tuned ultrasound transducer assembly to a medical device, the medical device having a system side, the method comprising:
selecting a transformer having a plurality of inductance values and voltage gain values, at least one inductance value and voltage gain value of which are appropriate to the operation of a transducer, the transducer having a ceramic side, the transformer having a first plurality of tap lines on a first side of the transformer, and a second plurality of tap lines on a second side of the transformer, each tap line corresponding to said at least one of the plurality of inductance values and voltage gain values;
connecting the transformer to a printed circuit board (PCB) having a first plurality of electrical leads matching the first plurality of tap lines of the transformer and a second plurality of leads matching the second plurality of tap lines; and
connecting the medical device system side to one of the first plurality of leads and connecting the transducer-ceramic side to one of the second plurality of leads.
2. The method of claim 1 , wherein a transducer is measured for impedance magnitude and phase, and a transformer is selected having a tuning profile sufficiently close to the transducer so as to balance the transducer to a particular impedance and phase angle value.
3. The method of claim 1 , wherein the assembly is attached to the transducer.
4. The method of claim 2 , wherein the transducer is a mechanically focused high intensity ultrasound transducer.
5. The method of claim 2 , wherein the transducer is a 2D or 3D array.
6. The method of claim 1 , wherein opening the signal between two or more electrical leads is done by connecting a jumper between the leads.
7. The method of claim 1 , wherein opening the signal between two or more electrical leads is done by blowing out a block between the leads.
8. The method of claim 1 , wherein opening the signal between two or more electrical leads is done by connecting a mechanical switch between the leads.
9. An ultrasound transducer tuning assembly comprising:
a transformer having a plurality of impedance sections demarked by a like number of taps, each of the impedance sections having a different inductance value and voltage gain value;
a printed circuit board attached to the transformer, wherein the taps connect to a plurality of lands on the PCB, the PCB having a first electrical connection for receiving a first electrical signal and a second electrical connection for transmitting a second electrical signal;
an ultrasound transducer in electronic communication with the second electrical signal; and
at least one connector for connecting two lands on the PCB to connect taps on the transformer such that the output signal of the transformer tuning assembly matches a signal profile of the ultrasound transducer.
10. The tuning assembly of claim 9 , wherein the ultrasound transducer is mechanically focused.
11. The tuning assembly of claim 9 , wherein the ultrasound transducer is electronically focused.
12. The tuning assembly of claim 9 , wherein the connector is a jumper.
13. The tuning assembly of claim 9 , wherein the connector is a mechanical switch.