Lighting apparatus and connector plate
Lighting apparatus and structures are described that are adapted for installation in housings. The housings can be pre-existing ones, such as those installed for high-intensity discharge (HID) or other types of lighting. The lighting apparatus can include a light unit (e.g., luminaire) with desired type of light source(s), for example, an array of LEDs. The apparatus can include structures that are adapted for use with the housings such that installation of a light unit requires a minimum of user effort and time. Such lighting apparatus, and related installation methods, can accordingly provide for high-efficiency lighting. Related assembly and installation techniques are also described.
1. A lighting apparatus adapted for installation in a canopy with a fixture housing extending through the canopy and having a flange at a lower end thereof surrounding an opening in the fixture housing, the apparatus comprising:
a connector plate having an upper surface, a lower surface, an outer perimeter, and an aperture defined by an inner perimeter, wherein the connector plate is adapted to fit against the flange of the housing, wherein the connector plate is configured and arranged to securably receive a light panel including a lighting unit such that a driver for the light panel is positioned in the aperture of the connector plate.
2. The lighting apparatus of claim 1 , wherein the connector plate includes fastener structures adjacent the inner perimeter and adjacent the outer perimeter.
3. The lighting apparatus of claim 1 , further comprising a lighting power unit for operating the lighting unit and electrically coupled to the lighting unit.
4. The lighting apparatus of claim 3 , wherein the lighting power unit is supported on a driver plate secured to the connector plate.
5. The lighting apparatus of claim 1 , wherein the flange includes one or more resilient clips.
6. The lighting apparatus of claim 1 , wherein the light panel comprising an external mounting panel configured and arranged to releasably secure to the connector plate.
7. The lighting apparatus of claim 1 , wherein the exterior mounting panel comprises two keyhole slots for receiving respective fasteners.
8. The lighting apparatus of claim 1 , wherein the housing flange includes an inner surface that is spaced apart from a canopy of the housing, and wherein the connector plate further comprises one or more tabs with support surfaces adapted to mate with the inner surface of the housing flange.
9. The lighting apparatus of claim 1 , wherein the lighting unit comprises a plurality of LEDs.
10. The lighting apparatus of claim 1 , wherein the lighting unit comprises a housing having an optic.
11. The lighting apparatus of claim 1 , further comprising sealant disposed between the connector plate and the housing flange.
12. The lighting apparatus of claim 1 , further comprising a plurality of fasteners connecting the connector plate to the housing flange.
13. The lighting apparatus of claim 1 , further comprising a plurality of fasteners connecting the external mounting panel to the connector plate.
14. The lighting apparatus of claim 1 , further comprising a plurality of fasteners connecting the light panel to the external mounting panel.
15. A method of installing a lighting apparatus in an existing fixture having a housing with a flange at a lower end thereof surrounding and defining an opening in the fixture housing, a power source, a first lamp socket and a lens, the method comprising:
removing the lens to expose the interior of the housing;
providing a connector plate having an upper surface and a lower surface, an outer perimeter, and an aperture defined by an inner perimeter,
fitting the upper surface of the connector plate against the flange of the housing,
providing a light panel having a lighting unit;
locating a driver on the light panel in the aperture of the connector plate; and
securing the light panel to the lower surface of the connector plate.
16. The method of claim 15 , further comprising providing an external mounting panel and connecting the light panel to the external mounting panel.
17. The method of claim 15 , further comprising connecting the connector plate to the housing flange.
18. The method of claim 15 , further comprising providing an external mounting panel and connecting the external mounting panel to the connector plate.
19. The method of claim 18 , wherein connecting the external mounting panel to the connector plate comprises connecting a safety hook attached to the connector plate to a safety cable connected to the external mounting panel.
20. The method of claim 15 , further comprising providing a power control unit.
21. The method of claim 15 , further comprising applying sealant between the flange and the connector plate.
22. The method of claim 15 , wherein the housing flange includes an inner surface that is spaced apart from a canopy of the housing, and wherein the connector plate further comprises one or more tabs with support surfaces adapted to mate with the inner surface of the housing flange.
23. The method of claim 15 , wherein the light unit comprises a plurality of LEDs.