Method and device for repairing piping
View Patent ↗An device and method for repairing the junction of a main pipe line and a lateral pipe. The device uses a series of independently controlled bladders to adjust the timing and pressure exerted by the bladders on the pipes. The device also uses a liner assembly of resin absorbent material is formed, with a tubular lateral liner connected to a concentric circular main liner. The liner also includes an opening to facilitate loading of the liner in the device. Upon loading the bladders and resin-embedded liner into a train, the device is positioned and the bladders independently inflated, either concurrently or in sequence, installing the liner assembly onto the pipe. Once the resin is cured, the bladder assembly and launcher are removed from the sewer pipe.
1. A method of repairing a junction of a main line pipe and a lateral pipe, comprising:
providing a repair device comprising a repair train having a first end and a second end, at least one wall disposed between the first end and second end, an interior lumen defined by the at least one wall and the first end and second end, and an opening in the at least one wall disposed between the first end and second end;
positioning a main bladder on the exterior of the at least one wall of the repair train, wherein the main bladder has a first end and a second end, and a lateral bladder opening disposed between the first end and second end;
positioning a lateral bladder at least partially in the interior of the repair train and adjacent to the lateral bladder opening, wherein the lateral bladder has a first end and a second end, and wherein the first end being open and attached to the repair train to provide fluid independence from the main bladder;
connecting a first end of a lateral bladder tube inflation tube having a first end and a second end of the lateral bladder, wherein the first end is in fluid communication with the lateral bladder;
connecting a first end of a main bladder inflation tube having a first end and a second end to the main bladder, wherein the first end is in fluid communication with the main bladder;
inserting a repair liner through the lateral bladder opening and into the lumen of the lateral bladder;
positioning the repair train at a damaged pipe location;
applying air through the main bladder inflation tube and subsequently the lateral bladder inflation tube to inflate the main bladder tube independently of the lateral bladder tube;
applying air through the lateral bladder inflation tube and subsequently the main bladder inflation tube, or applying air concurrently through the main bladder inflation tube and the lateral bladder inflation tube to inflate the lateral bladder;
allowing the resin to cure; and
removing the repair train and bladders.
2. The method of claim 1 , further comprising attaching the repair train to a robotic sled or engine.
3. The method of claim 1 , wherein the liner further comprises a tubular member having a first end and a second end, and a wall disposed between the first end and the second end; and
a concentric ring disposed on the second end of the tubular member.
4. The method of claim 3 , further comprising an opening disposed on the wall adjacent to the first end.
5. The method of claim 1 , further comprising soaking the repair liner in an uncured resin.
6. A device for repairing a junction of a main line pipe and a lateral pipe, comprising:
a repair train having a first end and a second end, at least one wall disposed between the first end and second end, an interior lumen defined by the at least one wall and the first end and second end, and an opening in the at least one wall disposed between the first end and second end;
a main bladder tube disposed on the exterior of the at least one wall, wherein the main bladder tube has a first end and a second end, and a lateral tube opening disposed between the first end and second end;
a lateral bladder tube disposed at least partially in the interior of the repair train and adjacent to the lateral tube opening, wherein the lateral bladder tube has a first end and a second end, and wherein the first end being open and attached to the repair train to provide fluid independence from the main bladder;
a main bladder tube inflation tube having a first end and a second end, wherein the first end is in fluid communication with the main bladder tube; and
a lateral bladder tube inflation tube having a first end and a second end, wherein the first end is in fluid communication with the lateral bladder tube;
wherein the main and lateral inflation tubes provide independent inflation to the respective main and lateral bladder tubes.
7. The device of claim 6 , further comprising a main pipe liner disposed on the exterior of the main bladder.
8. The device of claim 6 , further comprising a lateral pipe liner disposed on the interior of the lateral bladder.
9. The device of claim 6 , further comprising a plurality of shackles disposed on the first end of the repair train.
10. The device of claim 9 , further comprising a robotic tractor in communication with the shackles.
11. The device of claim 6 , further comprising a liner, wherein the liner comprises a tubular member having a first end and a second end, and a wall disposed between the first end and the second end; and
a concentric ring disposed on the second end of the tubular member.
12. The device of claim 11 , further comprising an opening disposed on the wall adjacent to the first end.
13. The device of claim 11 , wherein the tubular member and concentric ring further comprise a resin-absorbent material and a support material;
where the resin absorbent material is woven felt, fiberglass, nonwoven felt, or polyester knitted fabric; and
where the support material is polymer coating is polyvinyl chloride, polyurethane, or polypropylene.
14. The device of claim 6 , wherein the bladders comprise silicone, rubber, urethane scrim, vinyl polyurethane, XR-5°, XR-3 PW, polyethylene, polypropylene, EPDM, Kevlar®, neoprene, nitrile, nylon, polyester, or polyvinylchloride.