IP Library Granted Patent US 7,909,638
Granted Patent B2
US 7,909,638 · App. 12/734,090 · Granted Mar 22, 2011

Electrical connector assembly having connector position assurance device

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,909,638
App. No.
12/734,090
Granted
Mar 22, 2011
Kind
B2
Abstract

An electrical connector assembly includes a first and a second connectors to be mated together, and a Connector Position Assurance (CPA) device installed on one of the first and second connectors. The CPA device is fixed to a pre-lock position when shipped together with said one of the connectors and before the first and second connectors are mated. At the pre-lock position, a locking lever on the second connector can be deformed so that primary locking members of the first and second connectors can be engaged. When the first and second connectors are mated, a rib formed on the first connector acts on a release member provided on the CPA device, to allow the CPA device to move to a final lock position at which, a secondary locking member restricts the movement of the primary locking member of the second connector to prevent the primary locking members from being disengaged.

Claims (35)

1. An electrical connector assembly comprising:

a first connector housing having sidewalls surrounding a cavity, one of the sidewalls having a latch member projecting inward into the cavity;

a second connector housing insertable into the cavity, the second connector housing having a locking lever connected thereto;

a connector position assurance (CPA) device coupled to the second connector housing, the CPA device having a base portion and a center prong projecting forwardly from the base portion,

wherein before the second connector housing is inserted into the cavity, the CPA device is fixed to the second connector housing in a pre-lock position at which the locking lever is allowed to deflect relative to the second connector housing between a first position to engage with the latch member and a second position to disengage from the latch member; and

wherein when the second connector housing is inserted into the cavity, the CPA device is released from the pre-locking position and movable to a final lock position at which, an end portion of the center prong is placed between the locking lever and the second housing to maintain the locking lever in the first position,

wherein the first connector housing comprising a pair of ribs formed on said one of the sidewalls and projecting inward into the cavity;

the CPA device comprising a pair of lateral prongs extending perpendicularly from the end portion of the center prong,

when the CPA device is at the pre-lock position, the end portion of the center prong abuts the locking lever to prevent the CPA device from moving towards the final lock position, and

when the second connector housing is inserted into the cavity, the pair of ribs urge against the lateral prongs to release the end portion of the center prong from abutting the locking lever.

2. An electrical connector assembly comprising:

a first connector housing having sidewalls surrounding a cavity, one of the sidewalls having a latch member projecting inward into the cavity;

a second connector housing insertable into the cavity, the second connector housing having a locking lever connected thereto;

a connector position assurance (CPA) device coupled to the second connector housing, the CPA device having a base portion and a center prong projecting forwardly from the base portion,

wherein before the second connector housing is inserted into the cavity, the CPA device is fixed to the second connector housing in a pre-lock position at which the locking lever is allowed to deflect relative to the second connector housing between a first position to engage with the latch member and a second position to disengage from the latch member; and

wherein when the second connector housing is inserted into the cavity, the CPA device is released from the pre-locking position and movable to a final lock position at which, an end portion of the center prong is placed between the locking lever and the second housing to maintain the locking lever in the first position,

wherein the second connector housing comprising a pair of lateral protrusions, and the CPA device comprising a pair of arms extending forwardly from the base portion, each arm having a pre-lock lug engageable with the pair of lateral protrusions to fix the CPA device in the pre-lock position, and

wherein each arm having a final lock lug engageable with the pair of lateral protrusions to fix the CPA device in the final lock position.

3. The electrical connector assembly of claim 2 , wherein the pair of arms being positioned at opposite sides of the center prong.

4. An electrical connector assembly comprising:

a first connector housing having sidewalls surrounding a cavity, one of the sidewalls having a latch member and a pair of ribs projecting inward into the cavity;

a second connector housing insertable into the cavity, the second connector housing having a locking lever connected thereto;

a connector position assurance (CPA) device coupled to the second connector housing, the CPA device having a base portion, a center prong projecting forwardly from the base portion and a pair of lateral prongs extending perpendicularly from an end portion of the center prong,

wherein before the second connector housing is inserted into the cavity, the CPA device is fixed to the second connector housing in a pre-lock position at which the locking lever is allowed to deflect relative to the second connector housing between a first position to engage with the latch member and a second position to disengage from the latch member; and

wherein when the second connector housing is inserted into the cavity, the pair of ribs urge against the pair of lateral prongs to release the CPA device from the pre-locking position.

5. The electrical connector assembly of claim 4 , wherein the second connector housing comprising a pair of lateral protrusions, and the CPA device comprising a pair of arms extending forwardly from the base portion, each arm having a pre-lock lug engageable with the pair of lateral protrusions to fix the CPA device in the pre-lock position.

6. The electrical connector assembly of claim 5 , wherein each arm having a final lock lug engageable with the pair of lateral protrusions to fix the CPA device in the final lock position.

7. The electrical connector assembly of claim 5 , wherein the pair of arms being positioned at opposite sides of the center prong.

8. A connector position assurance (CPA) device coupled to a connector housing, the connector housing having a locking lever connected thereto and a pair of lateral protrusions formed thereon, the locking lever has a latch member, the CPA device comprising:

a base portion;

a center prong projecting forwardly from the base portion;

a pair of lateral prongs extending perpendicularly from an end portion of the prong;

a pair of arms extending forwardly from the base portion, each arm having a pre-lock lug and a final lock lug, the pre-lock lugs are engageable with the pair of lateral protrusions to fix the CPA device to the connector housing in a pre-lock position, the final lock lugs are engageable with the pair of lateral protrusions to fix the CPA device to the connector housing in a final lock position.

9. The electrical connector assembly of claim 8 , wherein the center prong is deflectable relative to the connector housing between a first position at which the end portion engages with the latch member to prevent the CPA device to move from the pre-lock position to the final lock position, and a second position at which the end portion disengages from the latch member to allow the CPA device to move to the final lock position.

10. The electrical connector assembly of claim 9 , wherein when the CPA device is in the final lock position the end portion of the center prong is placed between the latch member and the connector housing.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2024
From: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
To: APTIV TECHNOLOGIES AG
Reel/Frame 066551/0219 →
ENTITY CONVERSION Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES LIMITED
To: APTIV TECHNOLOGIES (2) S.À R.L.
Reel/Frame 066746/0001 →
MERGER Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES (2) S.À R.L.
To: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
Reel/Frame 066566/0173 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2018
From: DELPHI INTERNATIONAL OPERATIONS LUXEMBOURG SARL
To: APTIV TECHNOLOGIES LIMITED
Reel/Frame 047589/0181 →
CORRECTIVE ASSIGNMENT; REEL/FRAME: 030302/O763; CORRECTED ASSIGNEE Recorded May 3, 2013
From: FCI AUTOMOTIVE HOLDING SAS
To: DELPHI INTERNATIONAL OPERATIONS LUXEMBOURG, S.A.R.L.
Reel/Frame 030353/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2013
From: FCI AUTOMOTIVE HOLDING SAS
To: DELPHI TECHNOLOGIES OPERATIONS LUXEMBOURG S.A.R.L.
Reel/Frame 030302/0763 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2011
From: FCI
To: FCI AUTOMOTIVE HOLDING
Reel/Frame 026307/0310 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2010
From: SEO, JU WON; PARK, JOO HYUN
To: FCI
Reel/Frame 024392/0641 →