Blade member, and edge working apparatus for the blade member
View Patent ↗In a vacuum chamber, the edge of each blade group is subjected to an ion beam treatment under predetermined conditions using a plasma ion gun and argon as a medium, and is subjected to a plasma ion implantation of nitrogen plasma under predetermined conditions using a plasma ion implantation gun. As a result, it is possible to provide a blade member having an edge of a cutting quality enhanced by increasing the sharpness, a blade member having an edge of a rigidity enhanced by increasing the hardness, and a working apparatus capable of working those edges efficiently.
1. A blade member comprising a plurality of blade groups,
the blade groups each containing a laminate of a plurality of blades arranged in a horizontal direction;
edges of blades of the blade groups having an evenly sharpened and hardened layer along an entire edge line of the edges to the depth of 0.1 to 1.5 μm from a pointed end of the edge and to a depth of 0.1 to 1.5 μm in a thickness direction of the edge by ion beam treatment and plasma ion implantation;
the edges of the blades of the blade groups prior to the ion beam treatment and plasma ion implantation initially having an edge angle of 10 to 35 degrees and a burr height of 0.1 to 10 μm, and
while the plurality of blade groups rotate and orbit relative to each other, the edges of the group of blades are:
subjected to ion beam treatment using a plasma ion gun, in which argon is used as a medium, and
subjected to ion plasma implantation of nitrogen plasma using a plasma ion implantation gun in a vacuum chamber, in which the pressure of the nitrogen is 0.5 to 5 Pa, a bias voltage applied to the blade group is 0.1 to 1000 V, a filament current is 100 to 200 A, and the processing time is 10 to 1000 minutes,
resulting in the edges of the blades of the blade groups having the evenly sharpened and hardened layer along the entire edge line of the edges to the depth of 0.1 to 1.5 μm from the pointed end of the edge and to the depth of 0.1 to 1.5 μm in the thickness direction of the edge.
2. The blade member according to claim 1 , further comprising a skewer passing through the laminate of the plurality of blades, and a base having an orbital axis, wherein the plurality of blade groups are rotatably mounted on the base and about the orbital axis.
3. An edge working method for a blade member, the method comprising,
providing blade groups of blades with edges having an edge angle of 10 to 35degrees and a burr height of 0.1 to 10 μm;
in a vacuum chamber,
rotating a plurality of the blade groups, each of which is formed by laminating a plurality of the blades and passing a skewer through the blades, and
while orbiting the rotating the plurality of the blade groups about each other, forming an evenly sharpened and hardened layer along an entire edge line of the edges to the depth of 0.1 to 1.5 μm from a pointed end of the edge and to a depth of 0.1 to 1.5 μm in a thickness direction of the edge by:
subjecting the edges of each blade group to ion beam treatment using the plasma ion guns, in which argon is used as a medium, and
subjecting the edges of each blade group to ion plasma implantation of nitrogen plasma using a plasma ion implantation gun, in which the pressure of the nitrogen is 0.5 to 5 Pa, a bias voltage applied to the blade group is 0.1 to 1000 V, a filament current is 100 to 200 A, and the processing time is 10 to 1000 minutes.
4. The edge working method for a blade member according to claim 3 , further providing a base having an orbital axis, wherein the plurality of blade groups are arranged on the base about the orbital axis, the plurality of blade groups are rotatably mounted on the base and about the orbital axis, and the blade groups rotate while orbiting about the orbital access relative to each other.