IP Library Granted Patent US 8,632,889
Granted Patent B2
US 8,632,889 · App. 12/737,495 · Granted Jan 21, 2014

Molded member made of form-stabilized material and method for the manufacture thereof

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Quick Facts
Patent No.
US 8,632,889
App. No.
12/737,495
Granted
Jan 21, 2014
Kind
B2
Abstract

Molded member made of form-stabilized material, comprising at least one first component and one second component, characterized in that the second component has a different pigmentation than the first component and the second component is disposed inside the first element, forming a boundary surface, in such a way that the boundary surface represents a spatially curved surface.

Claims (28)

1. A molded form-stabilized member having

a) at least one first component comprising a pigmentation,

b) at least one second component comprising a different pigmentation than the first component, and

c) an interface representing a surface curved in space, formed by arrangement of the at least one second component within the at least one first component,

wherein the interface ( 16 ) is essentially described by a family of parabolas, whereby the second component ( 14 ) has an essentially parabolic border line ( 42 , 44 , 46 ) towards the first component in a cross-sectional plane ( 36 , 38 , 40 ),

wherein continuously decreasing maximums ( 48 ) go through at least 50% of the second component ( 14 ) in a taper direction ( 52 ),

wherein the second component ( 14 ) respectively has an essentially parabolic border line ( 42 , 44 , 46 ) in all mutually parallel cross-sectional planes ( 36 , 38 , 40 ), and

wherein the essentially parabolic border lines ( 42 , 44 , 46 ) have continuously decreasing maximums ( 48 ), starting from a major cross-sectional phase ( 22 ) in the taper direction ( 52 ) and extending perpendicular to the major cross-sectional plane ( 22 ).

2. The molded member according to claim 1 , wherein the interface at least partially corresponds to a course of a dentin/enamel border of natural or artificial teeth.

3. The molded member according to claim 1 , wherein the pigmentation and different pigmentation serve to adjust at least one of translucency and color of the first and second components.

4. The molded member according to claim 1 , wherein each of the pigmentation and different pigmentation comprises a translucency adjusting opaquer.

5. The molded member according to claim 1 , wherein each of the pigmentation and different pigmentation further comprises a color adjusting pigment.

6. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable ceramic material.

7. The molded member according to claim 6 , wherein the first and second components are dense-sintered.

8. The molded member according to claim 6 , wherein the first and second components are porous-sintered.

9. The molded member according to claim 6 , wherein each of the first and second components further comprises a binder.

10. The molded member according to claim 6 , wherein each of the first and second components further comprises a binder selected from the group consisting of an acrylate, polyvinyl alcohol (PVA), and a cellulose derivative.

11. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable feldspar ceramic material or sinterable oxide ceramic material.

12. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable feldspar ceramic material containing one or more metal oxides selected from the group consisting of SiO 2 , Al 2 O 3 , Na 2 O, and K 2 O.

13. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable feldspar ceramic material containing (i) one or more metal oxides selected from the group consisting of SiO 2 , Al 2 O 3 , Na 2 O, and K 2 O, (ii) pigments, and (iii) inorganic fillers.

14. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable stabilized oxide ceramic material containing one or more metal oxides selected from the group consisting of SiO 2 , Al 2 O 3 , and ZrO 2 .

15. The molded member according to claim 1 , wherein each of the first and second components further comprises sinterable oxide ceramic material stabilized by Y 2 O 3 or CeO 2 and contain (i) one or more metal oxides selected from the group consisting of SiO 2 , Al 2 O 3 , and ZrO 2 and (ii) colored ions.

16. The molded member according to claim 1 , wherein each of the first and second components further comprises thermoplastic material or thermosetting material.

17. The molded member according to claim 1 , wherein each of the first and second components further comprises an acrylate polymer.

18. The molded member according to claim 1 , wherein the continuously decreasing maximums ( 48 ) go through at least 75% of the second component ( 14 ) in the taper direction ( 52 ).

19. The molded member according to claim 1 , wherein the continuously decreasing maximums ( 48 ) lie in a common plane ( 50 ) extending in the taper direction ( 52 ).

20. The molded member according to claim 1 , wherein the continuously decreasing maximums ( 48 ) lie in a common plane ( 50 ) extending in the taper direction ( 52 ), wherein the common plane ( 50 ) is a plane of symmetry for the second component ( 14 ).

21. The molded member according to claim 1 , wherein at least one end ( 34 ) of the essentially parabolic border line ( 42 , 44 , 46 ) merges into a curve of opposite curvature.