IP Library Granted Patent US 8,808,877
Granted Patent B2
US 8,808,877 · App. 12/737,747 · Granted Aug 19, 2014

Organic electroluminescent element and method of manufacturing the same

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Quick Facts
Patent No.
US 8,808,877
App. No.
12/737,747
Granted
Aug 19, 2014
Kind
B2
Abstract

A method of manufacturing an organic EL element, which may be a top-emitting or a transparent organic EL element, provides an organic EL element having a low driving voltage and a high efficiency. The organic EL element includes a substrate; an anode; an organic EL layer which includes at least an emissive layer, an electron transport layer and a damage-mitigating electron injection layer; and a transparent cathode composed of a transparent conductive oxide material, the damage-mitigating electron injection layer is in contact with the transparent cathode, and the damage-mitigating electron injection layer includes a crystalline oligothiophene compound.

Claims (20)

1. An organic EL element comprising, in the order recited:

a substrate;

an anode;

an organic EL layer which includes at least an emissive layer, an electron transport layer and a damage-mitigating electron injection layer; and

a transparent cathode composed of a transparent conductive oxide material,

wherein the damage-mitigating electron injection layer is in contact with the transparent cathode and includes a crystalline oligothiophene compound represented by formula (2) below:

where R 1 , R 2 , R 3 and R 4 are each independently selected from the group consisting of hydrogen and substituted or unsubstituted monovalent radicals.

2. The organic EL element according to claim 1 , wherein R 1 and R 4 are both n-hexyl, and wherein R 2 and R 3 are both methyl.

3. The organic EL element according to claim 1 , wherein the electron injection layer further includes a substance which exhibits electron-donating properties with respect to the crystalline oligothiophene compound.

4. The organic EL element according to claim 3 , wherein the substance which exhibits electron-donating properties is selected from the group consisting of alkali metals and alkaline earth metals, wherein the alkali metals are selected from the group consisting of lithium, potassium, sodium, rubidium and cesium, and wherein the alkaline earth metals are selected from the group consisting of beryllium, magnesium, calcium, strontium and barium.

5. The organic EL element according to claim 3 , wherein the substance which exhibits electron-donating properties is selected from the group consisting of alkali metal oxides, alkali metal halides, alkali metal carbonates, alkali metal chelate compounds, alkaline earth metal oxides, alkaline earth metal halides, alkaline earth metal carbonates and alkaline earth metal chelate compounds, wherein the alkali metal is selected from the group consisting of lithium, potassium, sodium, rubidium and cesium, and wherein the alkaline earth metal is selected from the group consisting of beryllium, magnesium, calcium, strontium and barium.

6. A method of manufacturing the organic EL element according to claim 1 , the method comprising the steps of:

forming an anode on a substrate;

forming, on the anode, an organic EL layer which includes at least an emissive layer, an electron transport layer and a damage-mitigating electron injection layer; and

forming, on the organic EL layer, a transparent cathode composed of a transparent conductive oxide material,

wherein the damage-mitigating electron injection layer is formed by using a vacuum evaporation process to deposit a crystalline oligothiophene compound represented by formula (2) below:

where R 1 , R 2 , R 3 and R 4 are each independently selected from the group consisting of hydrogen and substituted or unsubstituted monovalent radicals.

7. The method of manufacturing an organic EL element according to claim 6 , wherein R 1 and R 4 are both n-hexyl, and wherein R 2 and R 3 are both methyl.

8. The organic EL element according to claim 1 , wherein the electron injection layer further includes a substance which exhibits electron-donating properties with respect to the crystalline oligothiophene compound.

9. The organic EL element according to claim 2 , wherein the electron injection layer further includes a substance which exhibits electron-donating properties with respect to the crystalline oligothiophene compound.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2012
From: FUJI ELECTRIC CO., LTD.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 028486/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2011
From: TERAO, YUTAKA
To: FUJI ELECTRIC HOLDINGS CO., LTD.
Reel/Frame 026817/0394 →
MERGER AND CHANGE OF NAME Recorded Aug 26, 2011
From: FUJI ELECTRIC HOLDINGS CO., LTD.
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 026891/0655 →