IP Library Granted Patent US 8,040,081
Granted Patent B2
US 8,040,081 · App. 12/741,281 · Granted Oct 18, 2011

Motor drive apparatus, hybrid drive apparatus and method for controlling motor drive apparatus

Assignee: Toyota Jidosha Kabushiki Kaisha
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Quick Facts
Patent No.
US 8,040,081
App. No.
12/741,281
Granted
Oct 18, 2011
Kind
B2
Abstract

If any short-circuit failure occurs in an inverter, then a motor generator is used to execute a safety driving. If the rotational speed of a motor generator calculated from a detection value of a position sensor exceeds a predetermined reference rotational speed during the safety driving, an MGECU turns on all of the switching elements connected in parallel to a switching element in which a short-circuit failure occurs with respect to a power supply line. If the rotational speed is equal to or less than the reference rotational speed, the MGECU turns on only the switching elements connected in series to the switching element in which the short-circuit failure occurs. In this way, any excessive currents can be prevented from occurring in the inverter without restricting the safety driving.

Claims (76)

1. A motor drive apparatus, comprising:

a plurality of multiphase AC motors coupled to be capable of outputting motive power to a common output shaft;

a plurality of power converting devices connected to said plurality of multiphase AC motors, respectively; and

a controller for controlling said plurality of power converting devices,

each of said plurality of power converting devices including a plurality of arm circuits connected to respective phase coils of said multiphase AC motor,

each of said plurality of arm circuits having first and second switching elements connected in series between first and second power supply lines with a connection point to said each phase coil interposed, and

said controller including

an abnormality control means, when a first power converting device among said plurality of power converting devices is abnormal, for instructing an abnormal state operation using a second multiphase AC motor different from a first multiphase AC motor connected to said first power converting device,

a short circuit detecting means for detecting a short-circuited switching element based on a current flowing through said first power converting device as a result of operation of said second multiphase AC motor, in said abnormal state operation,

a first motor control means for controlling the current flowing through said first power converting device by bringing into conduction a switching element connected in series to said short-circuited switching element with said connection point interposed, in said abnormal state operation,

a second motor control means for controlling the current flowing through said first power converting device by bringing into conduction all of switching elements connected in parallel to said short-circuited switching element in the power supply line, in said abnormal state operation, and

a selecting means for selectively setting said first motor control means and said second motor control means in accordance with a rotation speed of said first multiphase AC motor.

2. The motor drive apparatus according to claim 1 , wherein

said selecting means selects said first motor control means when the rotation speed of said first multiphase AC motor is less than or equal to a prescribed reference rotation speed, and selects said second motor control means when the rotation speed of said first multiphase AC motor exceeds said prescribed reference rotation speed.

3. The motor drive apparatus according to claim 2 , wherein

when said first motor control means is executed, said first multiphase AC motor has a first characteristic that braking torque generated as a result of operation of said second multiphase AC motor becomes larger as the rotation speed of said first multiphase AC motor increases,

when said second motor control means is executed, said first multiphase AC motor has a second characteristic that the braking torque generated as a result of operation of said second multiphase AC motor becomes smaller as the rotation speed of said first multiphase AC motor increases, and

said selecting means has said first and second characteristics in advance, and sets, to said prescribed reference rotation speed, the rotation speed of said first multiphase AC motor when the braking torque generated at said first multiphase AC motor having said first characteristic matches that generated at said first multiphase AC motor having said second characteristic.

4. A motor drive apparatus, comprising:

a plurality of multiphase AC motors coupled to be capable of outputting motive power to a common output shaft;

a plurality of power converting devices connected to said plurality of multiphase AC motors, respectively; and

a controller for controlling said plurality of power converting devices,

each of said plurality of power converting devices including a plurality of arm circuits connected to respective phase coils of said multiphase AC motor,

each of said plurality of arm circuits having first and second switching elements connected in series between first and second power supply lines with a connection point to said each phase coil interposed, and

said controller including

an abnormality control unit, when a first power converting device among said plurality of power converting devices is abnormal, for instructing an abnormal state operation using a second multiphase AC motor different from a first multiphase AC motor connected to said first power converting device,

a short circuit detecting unit for detecting a short-circuited switching element based on a current flowing through said first power converting device as a result of operation of said second multiphase AC motor, in said abnormal state operation,

a first motor control unit for controlling the current flowing through said first power converting device by bringing into conduction a switching element connected in series to said short-circuited switching element with said connection point interposed, in said abnormal state operation,

a second motor control unit for controlling the current flowing through said first power converting device by bringing into conduction all of switching elements connected in parallel to said short-circuited switching element in the power supply line, in said abnormal state operation, and

a selecting unit for selectively setting said first motor control unit and said second motor control unit in accordance with a rotation speed of said first multiphase AC motor.

5. The motor drive apparatus according to claim 4 , wherein

said selecting unit selects said first motor control unit when the rotation speed of said first multiphase AC motor is less than or equal to a prescribed reference rotation speed, and selects said second motor control unit when the rotation speed of said first multiphase AC motor exceeds said prescribed reference rotation speed.

6. The motor drive apparatus according to claim 5 , wherein

when said first motor control unit is executed, said first multiphase AC motor has a first characteristic that braking torque generated as a result of operation of said second multiphase AC motor becomes larger as the rotation speed of said first multiphase AC motor increases,

when said second motor control unit is executed, said first multiphase AC motor has a second characteristic that the braking torque generated as a result of operation of said second multiphase AC motor becomes smaller as the rotation speed of said first multiphase AC motor increases, and

said selecting unit has said first and second characteristics in advance, and sets, to said prescribed reference rotation speed, the rotation speed of said first multiphase AC motor when the braking torque generated at said first multiphase AC motor having said first characteristic matches that generated at said first multiphase AC motor having said second characteristic.

7. A hybrid drive apparatus, comprising:

an engine operated by fuel;

a first motor generator;

an output member for outputting motive power;

a power split device coupling said output member, an output shaft of said engine and an output shaft of said first motor generator to one another;

a second motor generator coupled to said output member;

a first inverter connected between a DC power supply and said first motor generator, for drive control of said first motor generator;

a second inverter connected between said DC power supply and said second motor generator, for drive control of said second motor generator; and

a controller for controlling operation of said first and second motor generators,

said first inverter including a plurality of first arm circuits connected to respective phase coils of said first motor generator,

said second inverter including a plurality of second arm circuits connected to respective phase coils of said second motor generator,

each of said plurality of first and second arm circuits having first and second switching elements connected in series between first and second power supply lines with a connection point to said each phase coil interposed, and

said controller including

an abnormality control means for instructing an abnormal state operation using said second motor generator, when said first inverter is abnormal,

a short circuit detecting means for detecting a short-circuited switching element based on a current flowing through said first inverter as a result of operation of said second motor generator, in said abnormal state operation,

a first motor control means for controlling the current flowing through said first inverter by bringing into conduction a switching element connected in series to said short-circuited switching element with said connection point interposed, in said abnormal state operation,

a second motor control means for controlling the current flowing through said first inverter by bringing into conduction all of switching elements connected in parallel to said short-circuited switching element in the power supply line, in said abnormal state operation, and

a first selecting means for selectively setting said first motor control means and said second motor control means in accordance with a rotation speed of said first motor generator.

8. The hybrid drive apparatus according to claim 7 , wherein

said first selecting means selects said first motor control means when the rotation speed of said first motor generator is less than or equal to a prescribed reference rotation speed, and selects said second motor control means when the rotation speed of said first motor generator exceeds said prescribed reference rotation speed.

9. The hybrid drive apparatus according to claim 7 , wherein

said abnormality control means instructs the abnormal state operation using said engine and said first motor generator, when said second inverter is abnormal,

said short circuit detecting means detects the short-circuited switching element based on a current flowing through said second inverter as a result of operation of said first motor generator, in said abnormal state operation, and

said controller further includes

a third motor control means for controlling the current flowing through said second inverter by bringing into conduction the switching element connected in series to said short-circuited switching element with said connection point interposed, in said abnormal state operation,

a fourth motor control means for controlling the current flowing through said second inverter by bringing into conduction all of the switching elements connected in parallel to said short-circuited switching element in the power supply line, in said abnormal state operation, and

a second selecting means for selectively setting said third motor control means and said fourth motor control means in accordance with a rotation speed of said second motor generator.

10. The hybrid drive apparatus according to claim 9 , wherein

said second selecting means selects said third motor control means when the rotation speed of said second motor generator is less than or equal to a prescribed reference rotation speed, and selects said fourth motor control means when the rotation speed of said second motor generator exceeds said prescribed reference rotation speed.

11. A method for controlling a motor drive apparatus including a plurality of multiphase AC motors coupled to be capable of outputting motive power to a common output shaft and a plurality of power converting devices connected to said plurality of multiphase AC motors, respectively,

each of said plurality of power converting devices including a plurality of arm circuits connected to respective phase coils of said multiphase AC motor,

each of said plurality of arm circuits having first and second switching elements connected in series between first and second power supply lines with a connection point to said each phase coil interposed, and

said method for controlling comprising the steps of:

instructing an abnormal state operation using a second multiphase AC motor different from a first multiphase AC motor connected to a first power converting device among said plurality of power converting devices, when said first power converting device is abnormal;

detecting a short-circuited switching element based on a current flowing through said first power converting device as a result of operation of said second multiphase AC motor, in said abnormal state operation;

controlling the current flowing through said first power converting device by bringing into conduction a switching element connected in series to said short-circuited switching element with said connection point interposed, in said abnormal state operation;

controlling the current flowing through said first power converting device by bringing into conduction all of switching elements connected in parallel to said short-circuited switching element in the power supply line, in said abnormal state operation; and

in accordance with a rotation speed of said first multiphase AC motor, selectively setting the step of controlling the current flowing through said first power converting device by bringing into conduction the switching element connected in series to said short-circuited switching element with said connection point interposed, and the step of controlling the current flowing through said first power converting device by bringing into conduction all of the switching elements connected in parallel to said short-circuited switching element in said power supply line.

12. The method for controlling a motor drive apparatus according to claim 11 , wherein

said step of selectively setting selects the step of controlling the current flowing through said first power converting device by bringing into conduction the switching element connected in series to said short-circuited switching element with said connection point interposed, when the rotation speed of said first multiphase AC motor is less than or equal to a prescribed reference rotation speed, and selects the step of controlling the current flowing through said first power converting device by bringing into conduction all of the switching elements connected in parallel to said short-circuited switching element in said power supply line, when the rotation speed of said first multiphase AC motor exceeds said prescribed reference rotation speed.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 053892/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2010
From: SHIMANA, TOMOKO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 024334/0634 →
Priority Claims (1)
JP 2008-033426 · Feb 14, 2008 · national
Continuity (1)
Related Publication 20100263953A1 · Oct 21, 2010