Mud pulser actuation
View Patent ↗A system and method for transmitting mud pulse signals in a downhole environment may utilize a shape memory alloy. In one embodiment, a mud pulser system includes a valve; a wire comprising shape memory alloy (SMA), and operable to have a first shape at a first temperature and a second shape at a second temperature; a thermal energy source to heat the wire from the first temperature to the second temperature; and a valve poppet coupled to the wire, wherein the valve poppet is extended to close the valve when the wire is in the first shape and wherein the valve poppet is retracted to open the valve when the wire is in the second shape.
1. An mud pulser system for transmitting mud pulse signals in a downhole environment comprising:
a valve seat;
a wire comprising shape memory alloy, operable to have a first shape at a first temperature and a second shape at a second temperature;
a thermal energy source to heat the wire from the first temperature to the second temperature;
a valve poppet coupled to the wire, wherein the valve poppet is extended to close the valve seat when the wire is in the first shape and wherein the valve poppet is retracted to open the valve seat when the wire is in the second shape; and
an agitator to cool wire from the second temperature to the first temperature.
2. The system of claim 1 wherein the wire has the first shape at an ambient temperature of the downhole environment.
3. The system of claim 1 wherein the wire has a first length at the first temperature and a second length at the second temperature.
4. The system of claim 1 further comprising:
a spring coupled to the wire, wherein the spring provides a counter-force to return the wire to the first shape.
5. The system of claim 1 , wherein the wire comprises a two-way memory alloy.
6. The system of claim 1 , wherein the wire comprises a Nickel-Titanium shape memory alloy.
7. The system of claim 1 , wherein the thermal energy source comprises an electronic device.
8. The system of claim 1 , wherein the thermal energy source comprises a battery.
9. The system of claim 1 , wherein the thermal energy source comprises a capacitor.
10. An mud pulser actuation system comprising:
a valve seat;
a shape memory alloy (SMA) wire;
a thermal energy source to heat the wire from a first temperature to second temperature,
wherein the wire transitions from a first shape to a second shape;
a valve poppet coupled to the wire, wherein the valve poppet is extended to close the valve seat when the wire is in the first shape and retracted to open the valve seat when the wire is in the second shape;
an agitator to cool the wire from the second temperature to the first temperature; and
a spring coupled to the wire, wherein the spring provides a counter-force to return the wire to the first shape.
11. The actuation system of claim 10 wherein the SMA wire at the first position closes the valve seat by extending the valve poppet at ambient temperatures and upon heating, contracts to the second position, retracting the valve poppet and opening the valve seat to generate a pulse.
12. The actuation system of claim 10 , wherein said shape memory alloy wire comprises a two-way memory alloy.
13. A method for transmitting mud pulses in a downhole environment comprising drilling mud, the method comprising the steps of:
providing a mud pulser tool having a valve poppet;
providing a shape memory alloy (SMA) wire coupled to the valve poppet;
positioning the mud pulser tool into the downhole environment;
heating the SMA wire from a first temperature to second temperature,
transitioning the wire transitions from a first shape to a second shape;
retracting the valve poppet to open a valve seat; and
activating an agitator to cool the wire from the second temperature to the first temperature.
14. The method of claim 13 , further comprising the steps of:
allowing the SMA wire to cool to the first temperature; and
transitioning the wire transitions from the second shape to the first shape; and
closing the valve seat.
15. The method of claim 13 , wherein the step of providing a SMA wire coupled to the valve poppet comprises the step of providing a two-way memory alloy.
16. The method of claim 13 , wherein the step of providing a SMA wire coupled to the valve poppet comprises the step of providing a Nickel-Titanium shape memory alloy wire.
17. The method of claim 13 , wherein the step of heating the SMA wire from a first temperature to second temperature, further comprising the step of activating an electronic device.
18. The method of claim 13 , further comprising the step of providing a counter-force to return the wire to the first shape.