IP Library Granted Patent US 8,168,332
Granted Patent B2
US 8,168,332 · App. 12/745,717 · Granted May 1, 2012

Separator having porous coating layer and electrochemical device containing the same

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Quick Facts
Patent No.
US 8,168,332
App. No.
12/745,717
Granted
May 1, 2012
Kind
B2
Abstract

A separator includes a porous substrate having a plurality of pores; and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer, wherein the binder polymer includes a first polyvinylidene fluoride based copolymer having solubility of 25 weight % or more with respect to acetone at 35° C.; a second polyvinylidene fluoride-based copolymer having solubility of 10 weight % or less with respect to acetone at 35° C.; and a polymer having a cyano group. This separator decelerates deterioration of life span of an electrochemical device, and prevents disintercalation of inorganic particles in the porous coating layer, thereby improving safety of the electrochemical device.

Claims (25)

1. A separator, comprising:

(A) a porous substrate having a plurality of pores; and

(B) a porous coating layer formed on at least one surface of the porous substrate to have a thickness of 0.01 to 20 μm and made of a mixture of a plurality of inorganic particles with a particle size of 0.001 to 10 μm and a binder polymer,

wherein a weight ratio of the inorganic particles to the binder polymer is 50:50 to 99:1,

wherein the binder polymer comprises:

(i) polyvinylidene fluoride-co-hexafluoropropylene which is a first polyvinylidene fluoride-based copolymer having solubility of 25 weight % or more with respect to acetone at 35° C.;

(ii) polyvinylidene fluoride-co-chlorotrifluoroethylene which is a second polyvinylidene fluoride-based copolymer having solubility of 10 weight % or less with respect to acetone at 35° C.; and

(iii) a polymer having a cyano group; and

wherein, based on the entire weight of the porous coating layer, the content of the first polyvinylidene fluoride-based copolymer is 5 to 30 weight %, the content of the second polyvinylidene fluoride-based copolymer is 1 to 10 weight %, and the content of the polymer having a cyano group is 0.1 to 5 weight %, respectively.

2. The separator according to claim 1 ,

wherein the polymer having a cyano group is at least one selected from the group consisting of cyanoethylpullulan, cyanoethylpolyvinylalcohol, cyanoethylcellulose, cyanoethylsucrose, and their mixtures.

3. The separator according to claim 1 ,

wherein the inorganic particles are selected from the group consisting of inorganic particles having a dielectric constant of 5 or above, inorganic particles having lithium-ion transferring capability, and their mixtures.

4. The separator according to claim 3 ,

wherein the inorganic particle having a dielectric constant of or above is an inorganic particle selected from the group consisting of BaTiO 3 , Pb(Zr,Ti)O 3 (PZT), Pb 1-x La x Zr 1-y Ti y O 3 (PLZT), PB(Mg 3 Nb 2/3 )O 3 —PbTiO 3 (PMN-PT), hafnia (HfO 2 ), SrTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, ZrO 2 , SiO 2 , Y 2 O 3 , Al 2 O 3 , SiC, TiO 2 , and their mixtures.

5. The separator according to claim 3 ,

wherein the inorganic particle having lithium ion transferring capability is an inorganic particle selected from the group consisting of lithium phosphate (Li 3 PO 4 ), lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0<x<2, 0<y<3), lithium aluminum titanium phosphate (Li x Al y Ti z (PO 4 ) 3 , 0<x<2, 0<y<1, 0<z<3), (LiAlTiP) x O y type glass (0<x<4, 0<y<13), lithium lanthanum titanate (Li x La y TiO 3 , 0<x<2, 0<y<3), lithium germanium thiophosphate (Li x Ge y P x S w , 0<x<4, 0<y<1, 0<z<1, 0<w<5), lithium nitrides (Li x N y , 0<x<4, 0<y<2), SiS 2 (Li x Si y S z , 0<x<3, 0<y<2, 0<z<4) type glass, P 2 S 5 (Li x P y S z , 0<x<3, 0<y<3, 0<z<7) type glass, and their mixtures.

6. The separator according to claim 1 ,

wherein the porous substrate is a polyolefin-based porous substrate.

7. The separator according to claim 6 ,

wherein the polyolefin-based porous substrate is made of any one polymer selected from the group consisting of polyethylene, polypropylene, polybutylene, polypentene, and their mixtures.

8. An electrochemical device, comprising a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode,

wherein the separator is a separator defined in claim 1 .

9. The electrochemical device according to claim 8 ,

wherein the electrochemical device is a lithium secondary battery.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058037/0422 →
ASSIGNMENT CONVEYING 50% OF ALL RIGHT, TITLE, AND INTEREST TO TORAY INDUSTRIES, INC. Recorded May 11, 2017
From: LG CHEM, LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 042445/0809 →
ASSIGNMENT CONVEYING 50% OF ALL RIGHT, TITLE AND INTEREST TO TORAY BATTERY SEPARATOR FILM CO., LTD. Recorded Nov 24, 2015
From: LG CHEM, LTD.
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 037276/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2012
From: HAN, DONG-HUN; BAE, YOON- JUNG; PARK, PIL-KYU; KIM, JONG-HWAN; LEE, HAN-HO; LEE, SANG-YOUNG; YU, JI-SANG; JANG, HYUN-MIN
To: LG CHEM, LTD.
Reel/Frame 027943/0698 →