IP Library Patent Application 12747436
Patent Application
App. No. 12/747,436

Microbial Conversion of Oils and Fatty Acids to High-Value Chemicals

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Patent No.
US None
App. No.
12/747,436
Abstract

Microorganisms for the production of high-value chemicals from free fatty acids are provided. The microorganisms comprise genetic mutations that alter fatty acid metabolism. The genetic mutations include a mutation or deletion of a fadR gene in which the FadR enzyme activity is partially or substantially eliminated and a mutation in an atoC gene that provides overexpression of the microorganism's ato operon. Methods of using the microorganisms to produce high-value chemicals are also provided. The high-value chemicals include ethanol, methyl acetate, succinate, gamma-butyrolactone, 1,4-butanediol, acetone, iso-propanol, butyrate, butanol, mevalonate, propionate, ethanolamine and 1,2-propanediol.

Claims (289)

1 .- 138 . (canceled)

139 . A microorganism comprising:

a) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

iii) a nucleic acid sequence encoding an alcohol dehydrogenase protein that is active under aerobic conditions;

b) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

(1) increased expression of an acetate kinase gene or a phosphate acetyltransferase gene;

(2) increased expression of an ADP-forming acetyl-CoA synthetase activity; or

(3) expression of an acetyl-CoA synthetase activity that functions primarily to produce acetate from acetyl-CoA;

c) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function; and

iv) reduced sdhA or sdhB expression or function;

d) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function; and

vii) increased lactonase expression or function;

e) 1) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function;

vii) increased aldehyde dehydrogenase expression or function; and

viii) increased alcohol dehydrogenase expression or function;

f) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased methylmalonyl-CoA mutase expression or function;

vi) increased methylmalonyl-CoA decarboxylase expression or function; and

vii) increased propionyl-CoA:succinate CoA transferase expression or function;

g) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function; and

v) increased acetoacetate decarboxylase expression or function;

h) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding an acetone monooxygenase;

i) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding secondary alcohol dehydrogenase.

j) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

(1) a gene encoding an acetol monooxygenase and a gene encoding a glycerol dehydrogenase; or

(2) a gene encoding an acetol monooxygenase; a gene encoding an acetol kinase; a gene encoding an L-1,2-propanediol-1-phosphate dehydrogenase; and, a gene encoding a glycerol-1-phosphate phosphatase;

k) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase; and:

(1) increased acetyl-CoA:acetoacetyl-CoA transferase or butyrate-acetoacetate CoA transferase expression or function; or

(2) a gene encoding phosphotransbutyrylase and a gene encoding butyrate kinase;

l) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase;

vii) a gene encoding butyraldehyde dehydrogenase; and

viii) a gene encoding butanol dehydrogenase or secondary alcohol dehydrogenase;

m) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) a gene encoding 3-hydroxy-3-methylglutaryl-CoA synthase; and

v) a gene encoding 3-hydroxy-3-methylglutaryl-CoA reductase; or

n) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetaldehyde dehydrogenase expression or function; and

iv) genes encoding the regulatory and catalytic subunits of ethanolamine ammonia-lyase.

140 . The microorganism of claim 139 , wherein said microorganism is a bacterium.

141 . The microorganism of claim 140 , wherein said microorganism is a member of the genus Escherichia, Lactobacillus, Lactococcus, Bacillus, Paenibacillus, Klebsiella, Citrobacter, Clostridium, or Zymomonas.

142 . The microorganism of claim 139 , wherein said microorganism is a fungus.

143 . The microorganism of claim 142 , wherein said microorganism is a member of the genus Saccharomyces, Pichia, Schizosaccharomyces, Aspergillus, or Neurospora.

144 . The microorganism of claim 139 , wherein said microorganism comprised reduced fadR expression.

145 . The microorganism of claim 139 , wherein said microorganism comprises reduced fadR function.

146 . The microorganism of claim 139 , wherein said microorganism comprises increased expression of the fad regulon.

147 . The microorganism of claim 139 , wherein said microorganism comprises increased expression of the ato operon.

148 . A method of converting free fatty acids to ethanol, acetate, succinate, gamma-butyrolactone, 1,4 butanediol, propionate, acetone, methyl acetate, isopropanol, 1,2 propanediol, butyrate, butanol, mevalonate, or ethanolamine, comprising culturing a microorganism comprising:

a) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

iii) a nucleic acid sequence encoding an alcohol dehydrogenase protein that is active under aerobic conditions,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to ethanol;

b) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

(1) increased expression of an acetate kinase gene or a phosphate acetyltransferase gene;

(2) increased expression of an ADP-forming acetyl-CoA synthetase activity; or

(3) expression of an acetyl-CoA synthetase activity that functions primarily to produce acetate from acetyl-CoA,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to acetate;

c) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function; and

iv) reduced sdhA or sdhB expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to succinate;

d) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function; and

vii) increased lactonase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to gamma-butyrolactone;

e) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function;

vii) increased aldehyde dehydrogenase expression or function; and

viii) increased alcohol dehydrogenase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to 1,4-butanediol;

f) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased methylmalonyl-CoA mutase expression or function;

vi) increased methylmalonyl-CoA decarboxylase expression or function; and

vii) increased propionyl-CoA:succinate CoA transferase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to propionate;

g) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function; and

v) increased acetoacetate decarboxylase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to acetone;

h) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding an acetone monooxygenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to methyl acetate;

i) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding a secondary alcohol dehydrogenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to isopropanol;

j) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

(1) a gene encoding an acetol monooxygenase and a gene encoding a glycerol dehydrogenase; or

(2) a gene encoding an acetol monooxygenase; a gene encoding an acetol kinase; a gene encoding an L-1,2-propanediol-1-phosphate dehydrogenase; and, a gene encoding a glycerol-1-phosphate phosphatase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to 1,2-propanediol;

k) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase; and:

(1) increased acetyl-CoA:acetoacetyl-CoA transferase or butyrate-acetoacetate CoA transferase expression or function; or

(2) a gene encoding phosphotransbutyrylase and a gene encoding butyrate kinase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to butyrate;

l) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase;

vii) a gene encoding butyraldehyde dehydrogenase; and

viii) a gene encoding butanol dehydrogenase or secondary alcohol dehydrogenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to butanol;

m) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) a gene encoding 3-hydroxy-3-methylglutaryl-CoA synthase; and

v) a gene encoding 3-hydroxy-3-methylglutaryl-CoA reductase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to mevalonate; or

n) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetaldehyde dehydrogenase expression or function; and

iv) genes encoding the regulatory and catalytic subunits of ethanolamine ammonia-lyase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby converting said free fatty acids to ethanolamine.

149 . A method of producing ethanol, acetate, succinate, gamma-butyrolactone, 1,4 butanediol, propionate, acetone, methyl acetate, isopropanol, 1,2 propanediol, butyrate, butanol, mevalonate, or ethanolamine, comprising culturing a microorganism comprising:

a) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

iii) a nucleic acid sequence encoding an alcohol dehydrogenase protein that is active under aerobic conditions,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing ethanol;

b) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes; and

(1) increased expression of an acetate kinase gene or a phosphate acetyltransferase gene;

(2) increased expression of an ADP-forming acetyl-CoA synthetase activity; or

(3) expression of an acetyl-CoA synthetase activity that functions primarily to produce acetate from acetyl-CoA,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing acetate;

c) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function; and

iv) reduced sdhA or sdhB expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing succinate;

d) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function; and

vii) increased lactonase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing gamma-butyrolactone;

e) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased expression or function of one or more of succinic semialdehyde dehydrogenase, succinyl-CoA:CoA transferase, or succinate-CoA ligase;

vi) increased gamma-hydroxybutyric acid dehydrogenase expression or function;

vii) increased aldehyde dehydrogenase expression or function; and

viii) increased alcohol dehydrogenase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing 1,4-butanediol;

f) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) reduced sucA or sucB expression or function;

iv) reduced sdhA or sdhB expression or function;

v) increased methylmalonyl-CoA mutase expression or function;

vi) increased methylmalonyl-CoA decarboxylase expression or function; and

vii) increased propionyl-CoA:succinate CoA transferase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing propionate;

g) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function; and

v) increased acetoacetate decarboxylase expression or function,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing acetone;

h) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding an acetone monooxygenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing methyl acetate;

i) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

vi) a gene encoding a secondary alcohol dehydrogenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing isopropanol;

j) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased acetoacetyl-CoA transferase expression or function;

v) increased acetoacetate decarboxylase expression or function; and

(1) a gene encoding an acetol monooxygenase and a gene encoding a glycerol dehydrogenase; or

(2) a gene encoding an acetol monooxygenase; a gene encoding an acetol kinase; a gene encoding an L-1,2-propanediol-1-phosphate dehydrogenase; and, a gene encoding a glycerol-1-phosphate phosphatase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing 1,2-propanediol;

k) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase; and:

(1) increased acetyl-CoA:acetoacetyl-CoA transferase or butyrate-acetoacetate CoA transferase expression or function; or

(2) a gene encoding phosphotransbutyrylase and a gene encoding butyrate kinase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing butyrate;

l) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) increased 3-hydroxybutyryl-CoA dehydrogenase expression or function;

v) increased crotonase expression or function;

vi) a gene encoding butyryl-CoA dehydrogenase;

vii) a gene encoding butyraldehyde dehydrogenase; and

viii) a gene encoding butanol dehydrogenase or secondary alcohol dehydrogenase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing butanol;

m) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetyl-CoA acetyltransferase expression or function;

iv) a gene encoding 3-hydroxy-3-methylglutaryl-CoA synthase; and

v) a gene encoding 3-hydroxy-3-methylglutaryl-CoA reductase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing mevalonate; or

n) i) reduced fadR expression or function, or increased expression of the fad regulon;

ii) increased expression of the atoDAEB genes;

iii) increased acetaldehyde dehydrogenase expression or function; and

iv) genes encoding the regulatory and catalytic subunits of ethanolamine ammonia-lyase,

in a culture medium comprising free fatty acids, monoglycerides, diglycerides, triglycerides, phospholipids, or a combination thereof, thereby producing ethanolamine.

Assignments (1)
SECURITY INTEREST Recorded Oct 13, 2014
From: GLYCOS BIOTECHNOLOGIES, INC.
To: SILICON VALLEY BANK
Reel/Frame 033936/0271 →