Compression fill of anode of a fuel cell system

1. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing an anode sub-system in fluid communication with an anode side of the fuel cell stack;

determining the volume between the end of each active area adjacent the anode exhaust manifold and an outlet of the fuel cell system prior to supplying the fuel to the anode supply manifold; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system.

2. The method of claim 1 , further comprising the step of determining the volume between the source of fuel and the end of the active area of each fuel cell adjacent the anode exhaust manifold prior to supplying the fuel to the anode supply manifold.

3. The method of claim 2 , further comprising the step of determining an amount of fuel from the source of fuel required to compress a fluid in the fuel cell stack into the volume between an end of each active area adjacent the anode exhaust manifold and a volume of the anode sub-system by comparing the volume between the end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system, and the volume between the source of fuel and the end of the active area of each fuel cell adjacent the anode exhaust manifold.

4. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing an anode sub-system in fluid communication with an anode side of the fuel cell stack;

determining at least one of a time and flow rate and a pressure required to fill the volume between the source of fuel and the end of the active area of each fuel cell adjacent the anode exhaust manifold with the fuel prior to supplying the fuel to the anode supply manifold; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system.

5. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing an anode sub-system in fluid communication with an anode side of the fuel cell stack; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system, wherein the anode sub-system has a volume from about 0.5× to about 1.5× the combined volume of an anode side of the fuel cell stack and the end of each active area adjacent the anode exhaust manifold and an outlet of the fuel cell system prior to supplying the fuel to the anode supply manifold.

6. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing an anode sub-system in fluid communication with an anode side of the fuel cell stack;

providing a recycling system in fluid communication with the anode sub-system and the anode supply manifold; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system.

7. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing an anode sub-system in fluid communication with an anode side of the fuel cell stack;

providing a valve disposed between the anode sub-system and an exhaust system, wherein the valve is in a closed position during a start-up operation; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system.

8. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing a sub-system in fluid communication with an anode side of the fuel cell stack;

determining the volume between the end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system.

9. The method of claim 7 , further comprising the step of determining the volume between the source of fuel and the end of the active area of each fuel cell adjacent the anode exhaust manifold prior to supplying the fuel to the anode supply manifold.

10. The method of claim 8 , further comprising the step of determining an amount of fuel from the source of fuel required to compress a fluid in fuel cell stack into a volume between an end of each active area adjacent the anode exhaust manifold and the downstream volume of the anode sub-system, by comparing the volume between the end of each active area adjacent to the anode exhaust manifold and the downstream volume of the anode sub-system, and the volume between the source of fuel and the end of the active area of each fuel cell adjacent to the anode exhaust manifold.

11. The method of claim 9 , further comprising the step of determining one of a time and flow rate and a pressure required to fill the volume between the source of fuel and the end of the active area of each fuel cell adjacent the anode exhaust manifold with the fuel prior to supplying fuel to the anode supply manifold.

12. The method of claim 7 , wherein the anode sub-system has a volume from about 0.5× to about 1.5× the combined volume of an anode side of the fuel cell stack and the end of each active area adjacent the anode exhaust manifold and an outlet of the fuel cell system prior to supplying the fuel to the anode supply manifold.

13. The method of claim 7 , further including the step of providing a recycling system in fluid communication with the anode sub-system and the anode supply manifold.

14. A method for filling a fuel cell system with a fuel during start-up, the method comprising the steps of:

providing a fuel cell stack having a plurality of fuels cells, each fuel cell having an active area, the fuel cell stack including an anode supply manifold and an anode exhaust manifold, the anode supply manifold in fluid communication with a source of fuel;

providing a sub-system in fluid communication with an anode side of the fuel cell stack;

determining the volume between the end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system;

closing an anode discharge valve, the anode discharge valve fluidly coupled to the anode exhaust manifold; and

supplying the fuel to the fuel cell stack uniformly across the plurality of fuel cells and simultaneously to the plurality of fuel cells to compress any fluids in the fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and an outlet of the anode sub-system while the anode discharge valve is closed.

15. The method of claim 13 , further comprising the step of determining an amount of fuel from the source of fuel required to compress any fluid in fuel cell stack into a volume between an end of each active area adjacent to the anode exhaust manifold and a downstream volume of the anode sub-system based on the volume between the end of each active area adjacent to the anode exhaust manifold and a downstream volume of the anode sub-system and the volume between the source of fuel and the end of the active area of each fuel cell adjacent to the anode exhaust manifold.