IP Library Granted Patent US 7,909,163
Granted Patent B2
US 7,909,163 · App. 12/752,586 · Granted Mar 22, 2011

Dispensing system for double stack carton

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Quick Facts
Patent No.
US 7,909,163
App. No.
12/752,586
Granted
Mar 22, 2011
Kind
B2
Abstract

The carton of this invention is capable of carrying the plurality of containers stacked upon their ends in two tiers with a unique dispenser that permits the dispensing of containers on their sides. The dispenser is formed in a top side wall and extends into the end wall with most of the end wall being torn open but leaving a portion near the bottom side wall to prevent the bottom layer of containers from rolling out. Angled projections in the dispensing end of the carton near the top panel and bottom panel prevent the top layer of containers from rolling out. A divider may be inserted between the two tiers of containers to facilitate loading the carton and preventing the containers from accidentally rolling out when the dispenser is open.

Claims (103)

1. A package comprising:

a carton enclosing a plurality of containers;

the carton comprising:

two ends including an exiting end;

four panels connected to the two ends, the four panels including a first panel connected to a second panel, the first panel connected to a third panel, and a fourth panel opposite the first panel;

a first panel flap connected to the first panel along a first fold line, a second panel flap connected to the second panel along a second fold line, a third panel flap connected to the third panel along a third fold line, and a fourth panel flap connected to the fourth panel along a fourth fold line;

a tear line forming a dispensing flap at the exiting end; the tear line extending at least partially along and collinear with the second fold line and the third fold line; the tear line extending into the first panel and the exiting end;

wherein the tear line does not extend along the first fold line; and

wherein all the containers are retained in the carton when the dispensing flap is separated from the carton along the tear line.

2. The package of claim 1 , further including a pull tab formed in the first panel.

3. The package of claim 1 wherein the dispensing flap includes at least a portion of the first panel flap, at least a portion of the second panel flap, and at least a portion of the third panel flap.

4. The package of claim 1 wherein the containers are cans that are positioned in rows and columns.

5. The package of claim 1 wherein the tear line extends a first distance along the second fold line, and wherein the first distance of the tear line extends between the second panel and the second panel flap.

6. The package of claim 5 wherein, after extending the first distance, the tear line extends into the second panel flap in a first direction away from the second panel.

7. The package of claim 6 wherein the first direction away is at a first angle to the first distance, and wherein the tear line then continues and forms a second angle, and wherein the tear line then continues to extend substantially parallel to the first panel.

8. The package of claim 7 wherein the tear line extends a second distance, and wherein the second distance of the tear line extends between the third panel and the third panel flap along the third fold line.

9. The package of claim 8 wherein, after extending the second distance, the tear line extends into the third panel flap in a second direction, the second direction extending away from the third panel.

10. The package of claim 9 wherein the second direction away is at a third angle to the second distance, and wherein the tear line then continues and forms a fourth angle, and wherein the tear line continues to extend substantially parallel to the first panel.

11. The package of claim 9 wherein the first distance and the second distance are equal.

12. The package of claim 1 wherein the tear line extends a distance along the third fold line, and wherein the distance of the tear line is between the third panel and the third panel flap.

13. The package of claim 12 wherein, after extending the distance, the tear line extends into the third panel flap in a direction away from the third panel.

14. The package of claim 13 wherein the direction away is at a first angle to the distance, and wherein the tear line then continues and forms a second angle, and wherein the tear line then continues to extend substantially parallel to the first panel.

15. The package of claim 1 wherein each container has an axis and wherein the axes of said plurality of containers are arranged in the carton parallel to the first panel.

16. A package comprising:

a carton and a plurality of containers;

the carton comprising:

four panels connected to two ends, the two ends including an exiting end; the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel being connected to the exiting end along a first fold line; the second panel being connected to the exiting end along a second fold line; the first panel, the second panel, and the exiting end meet at a first corner;

a dispensing flap at the exiting end; the dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line and a first section tear line; the second section being defined at least partially by the first fold line and a first tear line extending at least partially along and collinear with the second fold line;

wherein the first section tear line extends from the first corner and is not collinear with the first fold line; and

wherein all the containers are retained in the carton when the dispensing flap is separated from the carton along the first tear line.

17. The package of claim 16 wherein the third panel is connected to the exiting end along a third fold line; and wherein the second section is at least partially defined by a second tear line extending at least partially along and collinear with the third fold line.

18. The package of claim 16 wherein each container has an axis and wherein the axes of said plurality of containers are arranged in the carton parallel to the first panel.

19. The package of claim 16 including means for facilitating separation of the dispensing flap.

20. The package of claim 19 wherein the means is a pull tab that is spaced from the first fold line.

21. The package of claim 16 wherein the containers are cans that are positioned in rows and columns.

22. The package of claim 16 wherein the dispensing flap includes an entirety of the first fold line.

23. The package of claim 16 wherein the first tear line extends from the first corner.

24. The package of claim 16 wherein the first section tear line extends from the first corner to a means for facilitating separation of the dispensing flap.

25. The package of claim 24 wherein the means is a pull tab.

26. A package comprising:

a carton and a plurality of containers;

the carton comprising:

four panels connected to two ends; the two ends including an exiting end; the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel being connected to the exiting end along a first fold line; the second panel being connected to the exiting end along a second fold line; and,

a dispensing flap at the exiting end; the dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line, a first section tear line, and a means for facilitating detachment of the dispensing flap; the first section tear line extending into the first section to the means for facilitating detachment; the first section tear line is not collinear with the first fold line; the second section being defined at least partially by the first fold line and a first tear line; the first tear line extending at least partially along and collinear with the second fold line.

27. The package of claim 26 wherein the third panel is connected to the exiting end along a third fold line; and wherein the second section is defined at least partially by a second tear line extending at least partially along and collinear with the third fold line.

28. The package of claim 27 wherein all the containers are retained in the carton when the dispensing flap is detached along the first tear line and the second tear line.

29. The package of claim 26 wherein the dispensing flap is capable of being hinged along the second section.

30. The package of claim 29 wherein the dispensing flap is capable of being detached from the carton.

31. The package of claim 26 wherein the dispensing flap is capable of being detached from the carton.

32. The package of claim 26 wherein the containers are cans.

33. The package of claim 26 wherein the dispensing flap includes an entirety of the first fold line.

34. The package of claim 26 wherein the first panel, the second panel, and the exiting end meet at a first corner; wherein the first section tear line extends from the first corner; and wherein the first tear line extends from the first corner.

35. The package of claim 34 wherein the means for facilitating detachment is a pull tab.

36. A method of dispensing comprising:

providing a carton and a plurality of containers; the carton having four panels connected to two ends; the two ends including an exiting end; the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel being connected to the exiting end along a first fold line; the second panel being connected to the exiting end along a second fold line; the first panel, the second panel, and the exiting end meeting at a first corner; a dispensing flap at the exiting end; the dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line and a first section tear line; the first section tear line extending from the first corner; the first section tear line is not collinear with the first fold line; the second section being defined at least partially by the first fold line and a first tear line extending at least partially along and collinear with the second fold line;

detaching the first section of the dispensing flap along the first section tear line; and

detaching the second section of the dispensing flap along the first tear line.

37. The method of claim 36 wherein the dispensing flap is capable of being hinged along the second section, and wherein the method further comprises:

hinging the dispensing flap along the second section.

38. The method of claim 37 wherein the dispensing flap is capable of being detached from the carton along the second section, and wherein the method further comprises:

detaching the dispensing flap from the carton.

39. The method of claim 36 wherein the dispensing flap is capable of being detached from the carton along the second section, and wherein the method further comprises:

detaching the dispensing flap from the carton.

40. The method of claim 36 wherein the containers are cans.

41. The method of claim 36 wherein the third panel is connected to the exiting end along a third fold line; wherein the second section is defined at least partially by a second tear line extending at least partially along and collinear with the third fold line; the method further comprising:

detaching the dispensing flap along the second tear line.

42. A package comprising:

a carton enclosing a plurality of containers;

the carton comprising:

two ends including an exiting end;

four panels connected to the two ends, the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel, the second panel, and the exiting end meet at a first corner; the first panel, the third panel, and the exiting end meet at a second corner;

a first panel flap connected to the first panel along a first fold line, a second panel flap connected to the second panel, a third panel flap connected to the third panel, and a fourth panel flap connected to the fourth panel; the first panel flap, the second panel flap, the third panel flap, and the fourth panel flap form the exiting end;

a dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line; the second section being defined at least partially by the first fold line, a first tear line, and a second tear line; the first tear line extending at least partially along and collinear with a second fold line;

wherein the first section is defined at least partially by a third tear line and a fourth tear line; the third tear line extending from the first corner and the fourth tear line extending from the second corner;

wherein the third tear line and the fourth tear line converge towards each other from the first corner and the second corner, respectively, to at least partially define the first section; and

wherein all the containers are retained in the carton when the dispensing flap is separated along the first tear line.

43. The package of claim 42 , wherein the dispensing flap extends from the first corner to the second corner in the first panel and in the exiting end.

44. The package of claim 42 wherein the second tear line extends at least partially along and collinear with a third fold line.

45. A package comprising:

a carton and a plurality of containers;

the carton comprising:

four panels connected to two ends, the two ends including an exiting end; the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel being connected to the exiting end along a first fold line; the first panel, the second panel, and the exiting end meet at a first corner; the first panel, the third panel, and the exiting end meet at a second corner;

a dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line; the second section being defined at least partially by the first fold line, a first tear line, and a second tear line; the first tear line extending at least partially along and collinear with a second fold line;

wherein the first section is defined at least partially by a third tear line and a fourth tear line; the third tear line extending from the first corner and the fourth tear line extending from the second corner;

wherein the third tear line is not collinear with the first fold line;

wherein the fourth tear line is not collinear with the first fold line;

wherein the third tear line and the fourth tear line converge towards each other from the first corner and the second corner, respectively, to at least partially define the first section; and

wherein all the containers are retained in the carton when the dispensing flap is separated along the first tear line.

46. The package of claim 45 , wherein the first tear line extends from the first fold line at least partially along and collinear with the second fold line.

47. The package of claim 45 , wherein the first tear line extends from the first corner at least partially along and collinear with the second fold line.

48. The package of claim 45 wherein the second tear line extends at least partially along and collinear with a third fold line.

49. A carton comprising:

four panels connected to two ends;

the two ends including an exiting end;

the four panels including a first panel connected to a second panel, a third panel connected to the first panel, and a fourth panel opposite the first panel; the first panel being connected to the exiting end along a first fold line; the first panel, the second panel, and the exiting end meet at a first corner; the first panel, the third panel, and the exiting end meet at a second corner;

a dispensing flap including a first section and a second section; the first section and the second section being connected along the first fold line; the first section being defined at least partially by the first fold line; the second section being defined at least partially by the first fold line, a first tear line, and a second tear line; the first tear line extending at least partially along and collinear with a second fold line;

wherein the first section is defined at least partially by a third tear line and a fourth tear line; the third tear line extending from the first corner and the fourth tear line extending from the second corner;

wherein the third tear line is not collinear with the first fold line;

wherein the fourth tear line is not collinear with the first fold line; and,

wherein the third tear line and the fourth tear line converge towards each other from the first corner and the second corner, respectively, to at least partially define the first section.

50. The carton of claim 49 , wherein the first tear line extends from the first fold line at least partially along and collinear with the second fold line.

51. The carton of claim 49 , wherein the first tear line extends from the first corner at least partially along and collinear with the second fold line.

52. The carton of claim 49 wherein the second tear line extends at least partially along and collinear with a third fold line.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Apr 15, 2026
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS SUCCESSOR‑IN‑INTEREST TO U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: GRAPHIC PACKAGING INTERNATIONAL, LLC
Reel/Frame 075415/0575 →
SECURITY INTEREST Recorded Apr 1, 2021
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 055811/0676 →
RELEASE OF SECURITY INTEREST Recorded Mar 10, 2021
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: GRAPHIC PACKAGING INTERNATIONAL, LLC; FIELD CONTAINER QUERETARO (USA), L.L.C.
Reel/Frame 055545/0204 →
SECURITY AGREEMENT Recorded Mar 8, 2021
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 055520/0204 →
CERTIFICATE OF CONVERSION Recorded Jan 29, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, INC.
To: GRAPHIC PACKAGING INTERNATIONAL, LLC
Reel/Frame 045182/0983 →
SECURITY AGREEMENT Recorded Jan 8, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 045020/0746 →
SECURITY INTEREST Recorded Jan 5, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, LLC (FORMERLY KNOWN AS GRAPHIC PACKAGING INTERNATIONAL, INC.); FIELD CONTAINER QUERETARO (USA), L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 045009/0001 →
NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 22, 2014
From: GRAPHIC PACKAGING HOLDING COMPANY; GRAPHIC PACKAGING CORPORATION; GRAPHIC PACKAGING INTERNATIONAL, INC.; BLUEGRASS LABELS COMPANY, LLC; FIELD CONTAINER QUERETARO (USA), L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034689/0185 →
NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Mar 21, 2012
From: GRAPHIC PACKAGING INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 027902/0105 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2010
From: HARRELSON, GLEN R.
To: GRAPHIC PACKAGING INTERNATIONAL, INC.
Reel/Frame 024175/0680 →