Electronic torque wrench with dual tension beam
View Patent ↗A torque wrench comprises a handle, a wrench head having a ratcheting workpiece engaging portion, and a tensor beam defining a longitudinal axis and having a rectangular cross-section perpendicular to the longitudinal axis. A first strain gauge is coupled to one side of the tensor beam, and a second strain gauge is coupled to another side orthogonal to the one side. A processor coupled to the first and second strain gauges converts an output signal from one of the strain gauges into an equivalent torque value. The tensor beam is intermediate the handle and the wrench head and is rotatably coupled to the wrench head and is rotatable, with respect to the tensor beam, between a first position in which the processor processes an output signal from the first strain gauge and a second position in which the processor processes an output signal from the second strain gauge assembly.
1. A torque wrench for engaging a workpiece, comprising:
a. a body having a first end and an opposite second end;
b. a wrench head having
i. a first end defining a ratcheting workpiece engaging portion, and
ii. a second end,
b. an elongated polygonal tensor beam having
i. a first end,
ii. a second end,
iii. an axis extending between said first and said second ends,
iv. a first strain gauge assembly operatively coupled to a first side of said elongated polygonal tensor beam, and
v. a second strain gauge assembly operatively coupled to a second side of said elongated polygonal tensor beam, where said first side is orthogonal to said second side,
wherein said tensor beam first end is rotatably coupled to said wrench head second end so that said wrench head is rotatable with respect to said tensor beam, and wherein said tensor beam second end is axially and rotatably secured to one end of said wrench body,
c. a processor operatively coupled to said first and said second strain gauge assemblies for converting an output signal from one of said first and said second strain gauge assemblies into an equivalent torque value,
wherein
when said tensor beam is in a first position relative to said wrench head, said processor receives and processes an output signal from said first strain gauge assembly corresponding to a torque applied to said tensor beam, and
when said tensor beam is in a second position relative to said wrench head, said processor receives and processes an output signal from said second strain gauge assembly corresponding to a torque applied to said tensor beam.
2. The torque wrench of claim 1 , wherein said elongated tensor beam has a first side and an opposite second side and an orthogonal top and bottom surface with respect to the first and second sides.
3. The torque wrench of claim 2 , wherein
said first strain gauge assembly is operatively coupled to one of said tensor first and said second sides, and
said second strain gauge assembly is operatively coupled to one of said tensor top and bottom surfaces.
4. The torque wrench of claim 2 , wherein a width between said tensor first and said second sides is smaller than a width between said tensor top and bottom surfaces.
5. The torque wrench of claim 1 , said torque wrench further comprising a display.
6. The torque wrench of claim 4 , wherein said display is a liquid crystal display.
7. The torque wrench of claim 1 , wherein a bearing operatively couples said tensor beam first end to said wrench head.
8. The torque wrench of claim 6 , said torque wrench further comprising a detent for releasably securing said wrench head in one of said first and said second positions with respect to said tensor beam.
9. The torque wrench of claim 1 , wherein
when said torque wrench is in said first position, said torque wrench operates over a first predetermined torque range, and
when said torque wrench is in said second position, said torque wrench operates over a second predetermined torque range.
10. The torque wrench of claim 9 , wherein said first predetermined torque range and said second predetermined torque wrench overlap.
11. A torque wrench for engaging a workpiece, comprising:
a. a handle having a first end and an opposite second end;
b. a wrench head having
i. a first end defining a ratcheting workpiece engaging portion, and
ii. a second end,
c. an elongated tensor beam having
i. a first end,
ii. a second end,
iii. an axis extending between said first and said second ends,
wherein said elongated tensor beam has a rectangular cross-section taken perpendicular to said tensor beam axis,
iv. a first strain gauge assembly operatively coupled to a first side of said rectangular tensor beam, and
v. a second strain gauge assembly operatively coupled to a second side of said rectangular tensor beam, where said first side is orthogonal to said second side,
vi. a processor operatively coupled to said first and said second strain gauge assemblies for converting an output signal from one of said first and said second strain gauge assemblies into an equivalent torque value,
wherein
said tensor beam first end is rotatably coupled to said wrench head second end so that said wrench head is rotatable with respect to said tensor beam, and said tensor beam second end is axially and rotatably secured to one end of said wrench handle,
said wrench head is rotatable, with respect to said tensor beam, between a first position in which said processor processes an output signal from said first strain gauge assembly and a second position in which said processor processes an output signal from said second strain gauge assembly.
12. The torque wrench of claim 11 , wherein
when said torque wrench is in said first position, said torque wrench operates over a first predetermined torque range, and
when said torque wrench is in said second position, said torque wrench operates over a second predetermined torque range.
13. The torque wrench of claim 12 , wherein said first predetermined torque range and said second predetermined torque wrench overlap.
14. The torque wrench of claim 11 , said torque wrench further comprising a display.
15. The torque wrench of claim 14 , wherein said display is a liquid crystal display.
16. The torque wrench of claim 11 , wherein a bearing operatively couples said tensor beam first end to said wrench head.
17. The torque wrench of claim 16 , said torque wrench further comprising a detent for releasably securing said wrench head in one of said first and said second positions with respect to said tensor beam.
18. A torque wrench for engaging a workpiece, comprising:
a. a handle;
b. a wrench head having a ratcheting workpiece engaging portion; and
c. an elongated tensor beam defining a longitudinal axis and having a rectangular cross-section perpendicular to said longitudinal axis, said tensor beam having
i. a first strain gauge coupled to one side of said tensor beam, and
ii. a second strain gauge coupled to another side of said tensor beam that is orthogonal to said one side,
wherein
said tensor beam is intermediate said handle and said wrench head, and
said tensor beam is rotatably coupled to said wrench head so that said wrench head is rotatable with respect to said tensor beam,
d. a processor operatively coupled to said first and said second strain gauges for converting an output signal from one of said first and said second strain gauges into an equivalent torque value,
wherein said wrench head is rotatable with respect to said tensor beam, between a first position in which said processor processes an output signal from said first strain gauge and a second position in which said processor processes an output signal from said second strain gauge assembly.
19. The torque wrench of claim 11 , wherein
when said torque wrench is in said first position, said torque wrench operates over a first predetermined torque range, and
when said torque wrench is in said second position, said torque wrench operates over a second predetermined torque range.
20. The torque wrench of claim 12 , wherein said first predetermined torque range and said second predetermined torque range overlap.