IP Library Patent Application 12757814
Patent Application
App. No. 12/757,814

DEHALOGENATION

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Patent No.
US None
App. No.
12/757,814
Abstract

Post-polymerization treatment including dehalogenation of polymeric materials including debromination of polythiophenes. The polymers can be used in organic electronic devices like OLEDs and OPVs. Improved lifetime and stability can result.

Claims (52)

1 . A composition comprising:

at least one polythiophene, wherein the polythiophene has been prepared by steps which comprise a dehalogenation step.

2 . The composition according to claim 1 , wherein the dehalogenation step comprises reducing a weight percentage of bromine.

3 . A composition according to claim 1 , wherein the polythiophene has a halogen content of less than 100 ppm after dehalogenation.

4 . A composition according to claim 1 , wherein the polythiophene has a bromine content of less than 100 ppm after dehalogenation.

5 . A composition according to claim 1 , wherein the polythiophene has a halogen content of less than 10 ppm after dehalogenation.

6 . A composition according to claim 1 , wherein the polythiophene has a bromine content of less than 10 ppm after dehalogenation.

7 . A composition according to claim 1 , wherein the polythiophene is a regioregular polythiophene.

8 . A composition according to claim 1 , wherein the polythiophene is a 3,4-substituted dialkoxypolythiophene.

9 . A composition according to claim 1 , wherein the polythiophene is a soluble polythiophene.

10 . A composition according to claim 1 , wherein the dehalogenation is carried out with use of a magnesium reagent.

11 . A composition according to claim 1 , wherein the dehalogenation is carried out with use of a magnesium reagent coupled with an activation agent.

12 . A composition according to claim 1 , wherein the dehalogenation is carried out with use of a Grignard reagent coupled with an activation agent.

13 . A composition according to claim 1 , wherein the dehalogenation is carried out with use of a Grignard reagent coupled with a lithium activation agent.

14 . A composition according to claim 1 , wherein the dehalogenation step is carried out as part of polymerization of the polythiophene.

15 . A composition according to claim 1 , wherein the dehalogenation step is carried out after polymerization of the polythiophene is substantially complete but before workup of the polythiophene.

16 . A composition according to claim 1 , wherein the dehalogenation step is carried out after polymerization of the polythiophene is substantially complete and after the polythiophene has been purified and redissolved.

17 . A composition according to claim 1 , wherein dehalogenation is carried out to reduce halogen levels such that a parameter in an organic electronic device is improved by at least 10% as a result of dehalogenation and use of the dehalogenated polymer in the device.

18 . A composition according to claim 1 , wherein dehalogenation is carried out to reduce halogen levels such that a parameter in an organic electronic device is improved by at least 25% as a result of dehalogenation and use of the dehalogenated polymer in the device.

19 . A composition according to claim 1 , wherein dehalogenation is carried out to reduce halogen levels such that a parameter in an organic electronic device is improved by at least 50% as a result of dehalogenation and use of the dehalogenated polymer in the device.

20 . A composition according to claim 1 , wherein dehalogenation is carried out to reduce halogen levels such that a parameter in an organic electronic device is improved by at least 75% as a result of dehalogenation and use of the dehalogenated polymer in the device.

21 . A composition comprising:

at least one polythiophene, wherein the polythiophene has been prepared by steps which comprise a dehalogenation step, and at least one solvent for the polymer.

22 . The composition of claim 21 , wherein the solvent is an organic solvent.

23 . The composition of claim 21 , wherein the solvent is water.

24 . The composition of claim 21 , wherein the solvent is a non-halogenated solvent.

25 . The composition of claim 21 , wherein the solvent is a halogenated solvent.

26 . (canceled)

27 . The composition of claim 21 , wherein the polythiophene has a halogen content before dehalogenation of at least 1,000 ppm, and a halogen content after dehalogenation of less than 100 ppm (by weight).

28 . (canceled)

29 . (canceled)

30 . The composition of claim 21 , wherein the polythiophene is stable in the solvent from precipitation or gellation for at least seven days at 25° C.

31 . A method comprising:

dehalogenating at least one polythiophene.

32 . The method of claim 31 , wherein the dehalogenating is carried out as the polythiophene is being prepared by polymerization.

33 . The method of claim 31 , wherein the dehalogenating is carried out after the polythiophene has been prepared by polymerization.

34 . The method of claim 31 , wherein the dehalogenating is carried out after the polythiophene has been prepared by polymerization and after the polythiophene has been purified and redissolved.

35 . The method of claim 31 , wherein dehalogenating is carried out is carried out with use of a magnesium reagent.

36 . The method of claim 31 , wherein dehalogenating is carried out is carried out with use of a magnesium reagent coupled with an activation agent.

37 . The method of claim 31 , wherein the dehalogenation is a debromination.

38 . (canceled)

39 . The method of claim 31 , wherein the dehalogenation results in a halogen content of less than 100 ppm.

40 . The method of claim 31 , wherein the dehalogenation results in a bromine content of less than 100 ppm.

41 . A device comprising:

a substrate,

a plurality of layers disposed on the substrate,

wherein at least one of the layers comprise at least one polythiophene which has been prepared by a dehalogenation step.

42 . The device of claim 41 , wherein the substrate and layers form an organoelectronic device.

43 - 48 . (canceled)

49 . The device according to claim 41 , wherein the dehalogenation improves at least one device performance parameter by at least 10%.

50 . The device according to claim 41 , wherein the dehalogenation improves at least one device performance parameter by at least 10%, and the device performance parameter is a lifetime.

51 - 59 . (canceled)

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Mar 31, 2014
From: SOLVAY AMERICA, INC.
To: PLEXTRONICS, INC.
Reel/Frame 032568/0619 →
RELEASE OF SECURITY INTEREST Recorded Mar 31, 2014
From: SOLVAY AMERICA, INC.
To: PLEXTRONICS, INC.
Reel/Frame 032568/0641 →
SECURITY AGREETMENT Recorded Sep 23, 2013
From: PLEXTRONICS, INC.
To: SOLVAY AMERICA, INC.
Reel/Frame 031347/0336 →
SECURITY AGREEMENT Recorded May 24, 2013
From: PLEXTRONICS, INC.
To: SOLVAY AMERICA, INC.
Reel/Frame 030486/0137 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2010
From: SHEINA, ELENA E.
To: PLEXTRONICS, INC.
Reel/Frame 024352/0459 →