DELIVERY WIRE FOR OCCLUSIVE DEVICE DELIVERY SYSTEM AND METHOD OF MANUFACTURE
A delivery wire assembly for delivery of an occlusive device to a location in a patient's vasculature includes a delivery wire conduit having a proximal tubular portion coupled to a distal coil portion, the respective tubular and coil portions defining a conduit lumen, a plug at least partially seated in the conduit lumen and coupled to an interior surface of the coil portion so as to form a substantially fluid tight seal of the conduit lumen, and a core wire disposed in the conduit lumen, the core wire having a distal end extending through the plug and coupled to an occlusive device
1 . A delivery wire assembly for delivery of an occlusive device to a location in a patient's vasculature, comprising:
a delivery wire conduit having a proximal tubular portion coupled to a distal coil portion, the respective tubular and coil portions defining a conduit lumen;
a plug at least partially seated in the conduit lumen and coupled to an interior surface of the coil portion so as to form a substantially fluid tight seal of the conduit lumen; and
a core wire disposed in the conduit lumen, the core wire having a distal end extending through the plug and coupled to an occlusive device.
2 . The delivery wire assembly of claim 1 , wherein the plug comprises a polymer tube.
3 . The delivery wire assembly of claim 2 , wherein the polymer tube is attached to one or both of the core wire and the interior surface of the coil portion via a friction fit.
4 . The delivery wire assembly of claim 1 , wherein the plug comprises a stopper coil.
5 . The delivery wire assembly of claim 4 , wherein the stopper coil is attached to one or both of the core wire and the interior surface of the coil portion with an adhesive.
6 . The delivery wire assembly of claim 1 , wherein plug comprises a polymer tube attached to the core wire via a friction fit, and a stopper coil attached to the core wire with an adhesive.
7 . The delivery wire assembly of claim 4 , wherein the stopper coil extends partially out of a distal opening of the conduit lumen.
8 . The delivery wire assembly of claim 7 , wherein the stopper coil is attached to the core wire with a non-conductive adhesive and the stopper coil is attached to the delivery wire conduit with a conductive adhesive.
9 . The delivery wire assembly of claim 8 , wherein the occlusive device is attached to the core wire via an electrolytically severable junction, and wherein respective stopper coil, the proximal tubular portion, and the distal coil portion form a conductive path for current dissolving the junction when the device is in situ.
10 . The delivery wire assembly of claim 1 , further comprising a sleeve disposed around at least a portion of the delivery wire conduit.
11 . The delivery wire assembly of claim 10 , wherein the sleeve is secured to the delivery wire conduit by heat lamination.
12 . An occlusive device delivery system, comprising:
a delivery catheter comprising a proximal end, a distal end, and a catheter lumen extending between the proximal and distal ends; and
a delivery wire assembly seated in the delivery catheter, the delivery wire assembly including
a delivery wire conduit having a proximal tubular portion coupled to a distal coil portion, the respective tubular and coil portions defining a conduit lumen,
a plug at least partially seated in the conduit lumen and coupled to an interior surface of the coil portion so as to form a substantially fluid tight seal of the conduit lumen, and
a core wire disposed in the conduit lumen, the core wire having a distal end extending through the plug and coupled to an occlusive device.
13 . A method of manufacturing a delivery wire assembly for delivery of an occlusive device to a location in a patient's vasculature, comprising:
providing a wire and a long body;
connecting the wire to the long body;
inserting the long body into a delivery wire conduit;
providing sufficient tension to the wire to straighten the wire;
sliding the delivery wire conduit from the long body over the wire;
cutting the wire on both ends of the delivery wire conduit; and
adding an electrical contact and a plug to the proximal and distal ends of the delivery wire conduit, respectively.