Disclosed is a blind fastener that includes a body, a bolt and a sleeve that has an internal recess that contains an insert. The body includes a tapered ramp that the sleeve is enlarged over. Compression of the sleeve against the work piece causes the sleeve to fold at the internal recess to form an enlarged blind side head that bears against the work piece.
1. A blind fastener with an initial configuration and a deformed configuration when installed, the initial configuration comprising:
a body comprising a tapered ramp portion and said body defining a body bore;
a sleeve comprising a sleeve bore, a leading edge portion, a base portion and a bulbing portion therebetween, wherein an inner diameter of said bulbing portion gradually increases as said bulbing portion extends away from said leading edge portion to a narrowed portion and then gradually decreases as said bulbing portion extends from said narrowed portion toward said base portion, and wherein said leading edge portion abuts said tapered ramp;
a core bolt passing through said body bore and said sleeve bore;
a deformable insert positioned between said core bolt and said narrowed portion; and
a means for advancing said sleeve over said body;
wherein said sleeve buckles radially outwardly at said narrowed portion and doubles on itself when said leading edge portion is obstructed from advancing along said body and said means continues to advance said sleeve over said body.
2. The blind fastener of claim 1 , wherein, in the initial configuration, the inner diameter of said bulbing portion increases in a first conical taper away from said leading edge portion to said narrowed portion.
3. The blind fastener of claim 2 , wherein, in the initial configuration, the inner diameter of said bulbing portion decreases in a second conical taper from said narrowed portion toward said base portion.
4. The blind fastener of claim 3 , wherein the angle of said second conical taper is between approximately 21 and 25 degrees.
5. The blind fastener of claim 3 , wherein the angle of said second conical taper is between approximately 10 and 35 degrees.
6. The blind fastener of claim 1 , wherein said leading edge portion further comprises a substantially rounded edge.
7. The blind fastener of claim 1 , wherein said sleeve is made from a metal selected from the group comprising: AISI 300-series stainless steel, A-286 and commercially-pure titanium.
8. The blind fastener of claim 1 , wherein, in the initial configuration, said deformable insert is trapped within the sleeve between said leading edge portion and said base portion.
9. The blind fastener of claim 1 , wherein said leading edge portion is substantially thicker than said narrowed portion.
10. The blind fastener of claim 1 , wherein said narrowed portion is approximately half as thick as said leading edge portion.
11. The blind fastener of claim 1 , wherein, in the initial configuration, the axial length between the narrowed portion and the start of the base portion is at least half the axial length between the leading edge portion and the narrowed portion.
12. The blind fastener of claim 1 , wherein, in the initial configuration, the axial length between the narrowed portion and the start of the base portion is between approximately 75 and 90 percent of the axial length between the leading edge portion and the narrowed portion.
13. The blind fastener of claim 1 , wherein, in the initial configuration, the axial length between the narrowed portion and the start of the base portion is approximately 82 percent of the axial length between the leading edge portion and the narrowed portion.
14. A blind fastener with an initial configuration and a deformed configuration when installed, the initial configuration comprising:
a body comprising a ramp portion and the body defining a body bore;
a sleeve comprising a sleeve bore, a leading edge portion at a first side, a base portion at a second side, a bulbing portion and a narrowed thickness portion in the bulbing portion, wherein an inner diameter of the bulbing portion gradually increases as the bore extends away from the first side toward the narrowed thickness portion and the inner diameter of the bulbing portion gradually decreases as the bore extends toward the second side from the narrowed portion;
a central member passing through the body bore and the sleeve bore; and
a deformable insert positioned between the central member and the narrowed portion;
wherein the sleeve buckles radially outwardly at the narrowed portion and doubles over on itself when the sleeve is compressed between the leading edge portion and the base portion.
15. The blind fastener of claim 14 , wherein, in the initial configuration, the inner diameter of the bulbing portion increases in a first conical taper as the bulbing portion extends away from the first end to the narrowed portion.
16. The blind fastener of claim 15 , wherein, in the initial configuration, the inner diameter of the bulbing portion decreases in a second conical taper as the bulbing portion extends from the narrowed portion toward the second side.
17. The blind fastener of claim 14 , wherein the base portion is generally cylindrical in shape with a generally uniform inner diameter.
18. The blind fastener of claim 14 , wherein the base portion further comprises an internally threaded portion that is threadingly engaged with an externally threaded portion on the central member, wherein the threaded engagement between the base portion and the central member facilitates advancing the sleeve over the body by rotating the central member with respect to the sleeve.
19. A blind fastener comprising:
a body comprising a ramp portion and the body defining a body bore;
a sleeve comprising a sleeve bore, a leading edge portion at a first side, a base portion at a second side, a bulbing portion and a narrowed thickness portion in the bulbing portion, wherein an inner diameter of the bulbing portion gradually increases as the bore extends away from the first side toward the narrowed thickness portion and the inner diameter of the bulbing portion gradually decreases as the bore extends toward the second side from the narrowed portion;
a central member passing through the body bore and the sleeve bore; and
a deformable insert positioned between the central member and the narrowed portion;
wherein the sleeve buckles radially outwardly at the narrowed portion and doubles over on itself when the sleeve is compressed between the leading edge portion and the base portion and wherein the leading edge portion further comprises a substantially rounded edge.
20. A blind fastener comprising:
a body comprising a ramp portion and the body defining a body bore;
a sleeve comprising a sleeve bore, a leading edge portion at a first side, a base portion at a second side, a bulbing portion and a narrowed thickness portion in the bulbing portion, wherein an inner diameter of the bulbing portion gradually increases as the bore extends away from the first side toward the narrowed thickness portion and the inner diameter of the bulbing portion gradually decreases as the bore extends toward the second side from the narrowed portion;
a central member passing through the body bore and the sleeve bore; and
a deformable insert positioned between the central member and the narrowed portion;
wherein the sleeve buckles radially outwardly at the narrowed portion and doubles over on itself when the sleeve is compressed between the leading edge portion and the base portion and wherein the leading edge portion is substantially thicker than the narrowed portion.
21. A blind fastener comprising:
a body comprising a ramp portion and the body defining a body bore;
a sleeve comprising a sleeve bore, a leading edge portion at a first side, a base portion at a second side, a bulbing portion and a narrowed thickness portion in the bulbing portion, wherein an inner diameter of the bulbing portion gradually increases as the bore extends away from the first side toward the narrowed thickness portion and the inner diameter of the bulbing portion gradually decreases as the bore extends toward the second side from the narrowed portion;
a central member passing through the body bore and the sleeve bore; and
a deformable insert positioned between the central member and the narrowed portion;
wherein the sleeve buckles radially outwardly at the narrowed portion and doubles over on itself when the sleeve is compressed between the leading edge portion and the base portion.