IP Library Patent Application 12768969
Patent Application
App. No. 12/768,969

ZEOLITE Y

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Patent No.
US None
App. No.
12/768,969
Abstract

Process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C. , (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C., a modified zeolite Y obtainable by such process, zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peaks at 3605 and 3670 cm −1 and zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

Claims (17)

1 . A process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C. , (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C.

2 . A process according to claim 1 , in which process the zeolite Y has a silica to alumina molar ratio of more than 10.

3 . A process according to claim 2 , in which process the calcination is carried out during a time of from 20 minutes to 5 hours.

4 . A process according to claim 3 , in which process the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 Å, and a surface area of at least 875 m 2 /g.

5 . A modified zeolite Y prepared by subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C. , (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C.

6 . The modified zeolite Y of claim 5 wherein the zeolite Y has a silica to alumina molar ratio of more than 10.

7 . The modified zeolite Y of claim 6 , wherein the calcination of the zeolite Y is carried out during a time of from 20 minutes to 5 hours.

8 . The modified zeolite Y of claim 7 , wherein the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 A, and a surface area of at least 875 m 2 /g.

9 . A zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 .

10 . A zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

11 . The zeolite Y according to claim 10 , which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 10 micromole/gram.

12 . A method of using a zeolite, wherein a modified zeolite Y prepared by subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C. , (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C. is used as an adsorbent.

13 . The modified zeolite Y of claim 12 wherein the zeolite Y has a silica to alumina molar ratio of more than 10.

14 . The modified zeolite Y of claim 13 , wherein the calcination of the zeolite Y is carried out during a time of from 20 minutes to 5 hours.

15 . The modified zeolite Y of claim 14 , wherein the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 A, and a surface area of at least 875 m 2 /g.

16 . A method of using a zeolite, wherein a modified zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 is used as an adsorbent.

17 . A method of using a zeolite, wherein a modified zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram is used as an adsorbent.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded May 5, 2016
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: PQ CORPORATION; POTTERS INDUSTRIES, LLC
Reel/Frame 038612/0222 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2016
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: PQ CORPORATION; POTTERS INDUSTRIES, LLC
Reel/Frame 038611/0927 →
SECURITY AGREEMENT Recorded Nov 30, 2012
From: PQ CORPORATION; POTTERS INDUSTRIES, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 029377/0878 →
SECURITY AGREEMENT Recorded Nov 29, 2012
From: PQ CORPORATION; POTTERS INDUSTRIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 029370/0103 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Nov 26, 2012
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: PQ CORPORATION
Reel/Frame 029349/0592 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Nov 26, 2012
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: PQ CORPORATION
Reel/Frame 029349/0556 →
FIRST LIEN GRANT OF SECURITY INTEREST IN PATENTS AMENDMENT NO. 1 Recorded Apr 3, 2012
From: PQ CORPORATION
To: CREDIT SUISSE AG, AS SUCCESSOR AGENT
Reel/Frame 027980/0194 →
SECOND LIEN GRANT OF SECURITY INTEREST IN PATENTS AMENDMENT NO. 1 Recorded Apr 3, 2012
From: PQ CORPORATION
To: CREDIT SUISSE AG, AS SUCCESSOR AGENT
Reel/Frame 027980/0219 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2010
From: COOPER, DAVID ALLEN; OUWEHAND, CORNELIS; DOMOKOS, LASZLO; ONG, LAY HWA
To: PQ CORPORATION
Reel/Frame 024478/0458 →