IP Library Granted Patent US 8,381,514
Granted Patent B2
US 8,381,514 · App. 12/773,314 · Granted Feb 26, 2013

On-vehicle nitrogen oxide aftertreatment system

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,381,514
App. No.
12/773,314
Granted
Feb 26, 2013
Kind
B2
Abstract

An emissions system for reducing nitrogen oxides in engine exhaust includes an emissions catalyst having an inlet adapted to receive an exhaust from the engine. A fuel tank is adapted to provide fuel for combustion within the engine. A first injector is operable to inject fuel into the exhaust upstream of the catalyst. A second injector is operable to inject supplemental reductant from a supplemental reductant tank into the exhaust upstream of the catalyst. A controller is operable to control the first and second injectors and vary the supply of fuel and supplemental reductant into the exhaust to reduce nitrogen oxides within the exhaust.

Claims (53)

1. An emissions system for reducing nitrogen oxides in engine exhaust, the system comprising:

an emissions catalyst having an inlet adapted to receive an exhaust from the engine;

an injector operable to inject a liquid reductant into the exhaust upstream of the catalyst;

a first liquid fuel;

a fuel tank storing the first liquid fuel for combustion within the engine;

a second liquid fuel;

a supplemental reductant tank storing the second liquid fuel for injection into the exhaust; and

a valve being supplied the first liquid fuel from the fuel tank as a first reductant, the valve also being in receipt of the second liquid fuel as a second reductant from the supplemental reductant tank, wherein the valve is in receipt of both the first and second liquid reductants such that one or both of the first and second liquid fuels is suppliable to the injector to reduce nitrogen oxides within the exhaust.

2. The emissions system of claim 1 wherein the first liquid fuel includes one of gasoline, E85 and E95.

3. The emissions system of claim 1 wherein the first liquid fuel includes one of diesel fuel, biofuel B5, biofuel B10 and biofuel B20.

4. The emissions system of claim 1 wherein the second reductant includes one of E85, E95, B5, B10 and B20.

5. The emissions system of claim 1 further including an electronic control unit including program logic which when executed signals the injector to selectively inject reductant into the exhaust.

6. The emissions system of claim 5 wherein the electronic control unit controls the valve based on input from vehicle sensors.

7. An emissions system for reducing nitrogen oxides in engine exhaust, the system comprising:

an emissions catalyst having an inlet adapted to receive an exhaust from the engine;

a liquid fuel;

a fuel tank storing the fuel and being adapted to provide the fuel for combustion within the engine;

a first injector operable to inject fuel into the exhaust upstream of the catalyst;

a liquid supplemental reductant;

a supplemental reductant tank storing the supplemental reductant;

a second injector operable to inject supplemental reductant into the exhaust upstream of the catalyst; and

an electronic control unit including program logic which when executed determines a carbon to nitrogen ratio of the fuel and the supplemental reductant, the electronic control unit being operable to actuate the first and second injectors and vary the supply of fuel and supplemental reductant into the exhaust to reduce nitrogen oxides within the exhaust based on the carbon to nitrogen ratios.

8. The emissions system of claim 7 wherein the electronic control unit determines a target ratio of fuel to supplemental reductant to be injected into the exhaust based on an engine operating condition.

9. The emissions system of claim 7 wherein the fuel includes one of gasoline, E85, E95, diesel fuel, biofuel B5, biofuel B10 and biofuel B20.

10. The emissions system of claim 7 wherein the supplemental reductant includes one of E85, E95, B5, B10 and B20.

11. The emissions system of claim 7 further including a burner in receipt of the exhaust and positioned upstream from the first and second injectors.

12. The emissions system of claim 11 further including a diesel particulate filter positioned downstream of the burner and upstream of the first and second injectors.

13. The emissions system of claim 7 wherein the first and second injectors simultaneously inject the fuel and the supplemental reductant into the exhaust.

14. An emissions system for reducing nitrogen oxides in engine exhaust, the system comprising:

an emissions catalyst having an inlet adapted to receive an exhaust from the engine;

a liquid fuel;

a fuel tank storing the liquid fuel and being adapted to provide the fuel for combustion within the engine;

a first injector operable to inject the liquid fuel into the exhaust upstream of the catalyst;

a liquid supplemental reductant;

a supplemental reductant tank storing the liquid supplemental reductant;

a second injector operable to inject the liquid supplemental reductant into the exhaust upstream of the catalyst;

a burner in receipt of the exhaust and positioned upstream from the first and second injectors;

a diesel particulate filter positioned downstream of the burner and upstream of the first and second injectors; and

an electronic control unit including program logic which when executed activates the burner as well as the first and second injectors to vary the supply of fuel and supplemental reductant into the exhaust to reduce nitrogen oxides within the exhaust.

15. The emissions system of claim 14 wherein the fuel includes one of gasoline, E85 and E95.

16. The emissions system of claim 14 wherein the supplemental reductant includes one of E85, E95, B5, B10 and B20.

17. An emissions system for reducing nitrogen oxides in engine exhaust, the system comprising:

a first emissions catalyst having an inlet adapted to receive an exhaust from the engine;

a second emissions catalyst having an inlet adapted to receive an exhaust from the first emissions catalyst;

a liquid fuel;

a fuel tank storing the liquid fuel and being adapted to provide the fuel for combustion within the engine;

a first injector operable to inject the liquid fuel into the exhaust upstream of the first catalyst;

a liquid supplemental reductant;

a supplemental reductant tank storing the liquid supplemental reductant; and

a second injector operable to inject liquid supplemental reductant into the exhaust upstream of the second catalyst and downstream of the first catalyst.

18. The emissions system of claim 17 further including a burner and an electronic control unit including program logic which when executed actuates the burner as well as the first and second injectors to vary the supply of fuel and supplemental reductant into the exhaust to reduce nitrogen oxides within the exhaust.

19. The emissions system of claim 18 further including a valve operable to switch the reductant supply and provide the liquid fuel to the second injector and the liquid supplemental reductant to the first injector.

20. The emissions system of claim 8 , wherein the engine operating condition includes a throttle position.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
CONFIRMATION OF TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 34674/0291) Recorded Feb 26, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 055429/0503 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2018
From: JPMORGAN CHASE BANK, N.A.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048099/0716 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 14, 2017
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042809/0515 →
SECURITY INTEREST Recorded Dec 18, 2014
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034674/0291 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2010
From: SALANTA, GABRIEL; JACKSON, TIMOTHY; SULLIVAN, HENRY; KOTRBA, ADAM J.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 024332/0340 →