Injector to fuel rail coupling structure for high pressure direct injection engines

1. Coupling structure for coupling a fuel injector to a fuel rail of a combustion engine, the coupling structure comprising:

a fuel injector receiving cup having an outer wall and an interior space, the receiving cup including slot structure through the outer wall such that the slot structure is surrounded by material comprising the outer wall, the receiving cup being constructed and arranged to be coupled to a fuel rail,

clip structure having a base and a wall extending transversely from the base, the base being constructed and arranged to be received in the slot structure and to extend into the interior space so that a portion of the base can engage at least a portion of a fuel injector to limit movement of fuel injector both axially and radially with respect to the receiving cup, with the wall of the clip structure being disposed adjacent to a portion of the outer wall, and

a retainer constructed and arranged to engage the wall of the clip structure to secure the clip structure to the receiving cup.

2. The coupling structure of claim 1 , wherein the slot structure includes two diametrically opposed slots, each slot extending circumferentially and wherein the clip structure includes two identically configured clips, one clip being associated with each slot and each clip having the base and the wall extending there-from.

3. The coupling structure of claim 2 , wherein each base has a concavely curved end defining the portion that is constructed and arranged to engage the portion of the inlet end.

4. The coupling structure of claim 3 , wherein the base includes chamfer so at to engage a mating chamfer on the fuel injector.

5. The coupling structure of claim 1 , wherein the base has opposing planar surfaces.

6. The coupling structure of claim 1 , wherein the retainer is an annular clamp disposed over an outer surface of the wall of the clip structure and over a portion of the outer wall of the cup.

7. The coupling structure of claim 6 , wherein an inner surface of the wall of the clip structure is planar and the portion of the outer wall of the cup is planar, and wherein the outer surface of the wall of the clip structured is curved.

8. The coupling structure of claim 2 , wherein the retainer is an annular clamp disposed over each clip structure wall and over a portion of the outer wall of the cup.

9. The coupling structure of claim 3 , in combination with the fuel injector.

10. Coupling structure for coupling a fuel injector to a fuel rail of a combustion engine, the coupling structure comprising:

a fuel injector receiving cup having an outer wall and an interior space, the receiving cup including slot structure through the outer wall such that the slot structure is surrounded by material comprising the outer wall, the receiving cup being constructed and arranged to be coupled to a fuel rail,

means, having a portion constructed and arranged to extend through the slot structure, for limiting movement of a fuel injector disposed in the interior space, and

means, constructed and arranged to be disposed about at least a portion of a periphery of the outer wall of the receiving cup and a portion of the means for limiting movement, for securing the means for limiting movement to the receiving cup.

11. The coupling structure of claim 10 , wherein the slot structure includes two diametrically opposed slots, each slot extending circumferentially and wherein the means for limiting movement comprises first and second clips with one clip being associated with each slot, each clip having a base and a wall extending transversely from the base, the base being constructed and arranged to be received in the slot structure and to extend into the interior space so that a portion of the base can engage at least a portion of the fuel injector to limit movement of fuel injector both axially and radially with respect to the receiving cup, with the wall of the clip structure being adjacent to a portion of the outer wall of the cup.

12. The coupling structure of claim 11 , wherein the means for retaining is an annular clamp disposed over each clip wall and over a portion of the periphery of the outer wall of the cup.

13. The coupling structure of claim 11 , wherein each base has a concavely curved end defining the portion that is constructed and arranged to engage portion of the fuel injector.

14. The coupling structure of claim 11 , wherein an inner surface of the wall of each clip is planar and the portion of the outer wall of the cup is planar, and wherein the outer surface of the wall of each clip is curved.

15. A method of coupling a fuel injector to a fuel injector receiving cup coupled with a fuel rail, the method comprising:

providing a fuel injector receiving cup having an outer wall and an interior space, the receiving cup including a first slot through the outer wall such that the first slot is surrounded by material comprising the outer wall,

inserting and inlet end of a fuel injector into the interior space,

inserting a base of a first clip through the first slot to extend into the interior space so that a portion of the base engages at least a portion of an of the fuel injector to limit movement of fuel injector both axially and radially with respect to the receiving cup, while ensuring that a wall of the first clip is adjacent to a portion of outer wall of the receiving cup, and

retaining the wall of the clip structure with respect to the receiving cup.

16. The method of claim 15 , wherein the base has a concavely curved end and the inserting step includes ensuring that the concavely curved end engages a cylindrical portion of the fuel injector.

17. The method of claim 15 , wherein the retaining step includes placing an annular clamp over the clip structure wall and over a portion of the outer wall of the receiving cup.

18. The method of claim 15 , wherein a second slot is provided that is diametrically opposed to the first slot and a second clip, identical to the first clip is inserted into the second slot to extend into the interior space so that a portion of the base of the second clip engages another portion of the fuel injector to further limit movement of the fuel injector both axially and radially with respect to the receiving cup, while ensuring that a wall of the second clip is adjacent to a portion of the outer wall of the receiving cup.

19. The method of claim 18 , wherein the step of retaining includes placing an annular clamp over each clip wall and over the portion of the outer wall of the receiving cup.

20. The method of claim 19 , further providing a chamfer on the base of the first clip and ensuing that the chamfer engages a mating chamfer on the fuel injector.