IP Library Granted Patent US 7,976,411
Granted Patent B2
US 7,976,411 · App. 12/776,734 · Granted Jul 12, 2011

Multi-layer core golf ball

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Quick Facts
Patent No.
US 7,976,411
App. No.
12/776,734
Granted
Jul 12, 2011
Kind
B2
Abstract

Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer.

Claims (38)

1. A golf ball comprising:

a center formed from a first thermoset rubber composition and having a diameter of from 1.250 inches to 1.580 inches, a center hardness of from 40 Shore C to 90 Shore C, and a surface hardness of from 50 Shore C to 95 Shore C;

an intermediate core layer formed from a thermoplastic composition and having a thickness of 0.005 inches to 0.100 inches and a surface hardness of greater than 60 Shore D;

an outer core layer formed from a second thermoset rubber composition and having a thickness of 0.010 inches to 0.100 inches and a surface hardness of 50 Shore C or greater; and

a cover layer having a thickness of from 0.010 inches to 0.050 inches and a surface hardness of 60 Shore D or less;

wherein the specific gravity of at least one of the center, intermediate core layer, and outer core layer is less than 1.05 g/cc.

2. The golf ball of claim 1 , wherein the center has a specific gravity of greater than 1.25 g/cc.

3. The golf ball of claim 1 , wherein the center has a specific gravity of 1.30 g/cc or greater.

4. The golf ball of claim 1 , wherein the intermediate core layer has a specific gravity of 1.00 g/cc or less.

5. The golf ball of claim 1 , wherein the intermediate core layer has a specific gravity of 0.95 g/cc or less.

6. The golf ball of claim 1 , wherein the outer core layer has a specific gravity of 0.95 g/cc or less.

7. The golf ball of claim 1 , wherein the outer core layer has a specific gravity of 0.90 g/cc or less.

8. The golf ball of claim 1 , wherein the center has a specific gravity of greater than 1.25 g/cc, the intermediate core layer has a specific gravity of 1.00 g/cc or less, and the outer core layer has a specific gravity of 0.95 g/cc or less.

9. The golf ball of claim 1 , wherein the center has a specific gravity of 1.30 g/cc or greater, the intermediate core layer has a specific gravity of 0.95 g/cc or less, and the outer core layer has a specific gravity of 0.90 g/cc or less.

10. A golf ball comprising:

a center formed from a first thermoset rubber composition and having a diameter of from 1.250 inches to 1.580 inches, a center hardness of from 40 Shore C to 90 Shore C, and a surface hardness of from 50 Shore C to 95 Shore C;

an intermediate core layer formed from a thermoplastic composition and having a thickness of 0.005 inches to 0.100 inches and a surface hardness of greater than 60 Shore D;

an outer core layer formed from a second thermoset rubber composition and having a thickness of 0.010 inches to 0.100 inches and a surface hardness of 50 Shore C or greater; and

a cover layer having a thickness of from 0.010 inches to 0.050 inches and a surface hardness of 60 Shore D or less;

wherein the specific gravity of at least one of the center, intermediate core layer, and outer core layer is greater than 1.25 g/cc.

11. The golf ball of claim 10 , wherein the center has a specific gravity of greater than 1.25 g/cc.

12. The golf ball of claim 10 , wherein the center has a specific gravity of 1.30 g/cc or greater.

13. The golf ball of claim 11 , wherein the intermediate core layer has a specific gravity of 1.00 g/cc or less.

14. The golf ball of claim 11 , wherein the intermediate core layer has a specific gravity of 0.95 g/cc or less.

15. The golf ball of claim 11 , wherein the outer core layer has a specific gravity of 0.95 g/cc or less.

16. The golf ball of claim 11 , wherein the outer core layer has a specific gravity of 0.90 g/cc or less.

17. A golf ball consisting essentially of:

a center formed from a first diene rubber composition and having a diameter of from 1.350 inches to 1.490 inches, a center hardness of from 40 Shore C to 90 Shore C, and a surface hardness of from 70 Shore C to 95 Shore C;

an intermediate core layer formed from a thermoplastic composition and having a thickness of 0.005 inches to 0.100 inches and a surface hardness of greater than 60 Shore D;

an outer core layer formed from a second diene rubber composition and having a thickness of 0.010 inches to 0.100 inches and a surface hardness of 75 Shore C or greater; and

a cover layer having a thickness of from 0.010 inches to 0.050 inches and a surface hardness of 60 Shore D or less;

wherein the specific gravity of at least one of the center, intermediate core layer, and outer core layer is less than 1.05 g/cc.

18. A golf ball consisting essentially of:

a center formed from a first diene rubber composition and having a diameter of from 1.350 inches to 1.490 inches, a center hardness of from 40 Shore C to 90 Shore C, and a surface hardness of from 70 Shore C to 95 Shore C;

an intermediate core layer formed from a thermoplastic composition and having a thickness of 0.005 inches to 0.100 inches and a surface hardness of greater than 60 Shore D;

an outer core layer formed from a second diene rubber composition and having a thickness of 0.010 inches to 0.100 inches and a surface hardness of 75 Shore C or greater; and

a cover layer having a thickness of from 0.010 inches to 0.050 inches and a surface hardness of 60 Shore D or less;

wherein the specific gravity of at least one of the center, intermediate core layer, and outer core layer is greater than 1.25 g/cc.

Assignments (6)
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (027328/0909) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039938/0876 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
SECURITY AGREEMENT Recorded Dec 5, 2011
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 027328/0909 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2010
From: SULLIVAN, MICHAEL J.; LADD, DEREK A.; COMEAU, BRIAN; GOGUEN, DOUGLAS S.
To: ACUSHNET COMPANY
Reel/Frame 024392/0397 →