IP Library Granted Patent US 9,084,688
Granted Patent B2
US 9,084,688 · App. 12/783,111 · Granted Jul 21, 2015

Dynamic trial implants

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Quick Facts
Patent No.
US 9,084,688
App. No.
12/783,111
Granted
Jul 21, 2015
Kind
B2
Abstract

A trial implant system including a trial implant configured to be temporarily inserted into an intervertebral space defined by a superior vertebral body and an inferior vertebral body is disclosed. The trial implant may include a superior plate and an inferior plate coupled to the superior plate. The superior plate may have a first mating portion that defines a first articulating interface and the inferior plate may have a second mating portion that defines a second articulating interface. The second articulating interface may be configured to interact with the first articulating interface of the superior plate such that at least one of the superior plate and the inferior plate is capable of movement relative to the other. The first and second articulating interfaces may be primary or auxiliary articulating interfaces. For example, the first and second articulating interfaces may be corresponding curved surfaces or they may be corresponding engagement features.

Claims (37)

1. A trial implant system configured to be implanted in an intervertebral space along an insertion direction so as to determine the dimensions of an articulating total disc replacement implant or static interbody spacer, the trial implant system comprising:

a trial implant configured to be inserted into an intervertebral space defined by a superior vertebral body and an inferior vertebral body, the trial implant defining a maximum length along the insertion direction and including:

a superior plate having a first mating portion that defines a first articulating interface; and

an inferior plate configured to be coupled to the superior plate such that at least one of the superior plate and the inferior plate is movable relative to the other; and

an inserter instrument including a first handle portion and a second handle portion that is movable relative to the first handle portion, the second handle portion defining an elongate portion, elongate along a central axis, that is integrally connected to a coupling portion, the second handle portion defining two locking elements at the coupling portion disposed on opposite sides of a plane that includes the central axis, the first and second handle portions each having a length along the insertion direction that is greater than the maximum length of the trial implant so as to define handle grips,

wherein the first handle portion is configured to attach to the inferior plate, the second handle portion is translatable between a first axial position whereby the locking elements of the second handle portion are attached to the superior plate and a second axial position whereby the locking elements of the second handle portion are detached from the superior plate, and the superior plate is movable relative to the inferior plate when the locking elements of the second handle portion are in the second axial position and the first handle portion is attached to the inferior plate.

2. The trial implant system of claim 1 wherein the superior plate defines a first articulating interface and the inferior plate defines a second articulating interface configured to interact with the first articulating interface.

3. The trial implant system of claim 2 , wherein the first articulating interface is a curved inferior surface, and the second articulating interface is a curved superior surface.

4. The trial implant system of claim 3 , wherein the inferior surface of the superior plate is concave, and the superior surface of the inferior plate is convex.

5. The trial implant system of claim 4 , wherein (i) the trial implant has a distal end and a proximal end that define a longitudinal direction therebetween, and (ii) the curved inferior surface and the curved superior surface are curved in the longitudinal direction.

6. The trial implant system of claim 4 , wherein the inferior surface of the superior plate and the superior surface of the inferior plate are substantially hemispherical.

7. The trial implant system of claim 2 , wherein the first and second articulation interfaces are auxiliary articulation interfaces.

8. The trial implant system of claim 7 , wherein the second articulation interface is a slot that extends along a longitudinal direction and the first articulating interface is a pin that extends along a lateral direction that is substantially perpendicular to the longitudinal direction and is configured to engage the slot to thereby couple the superior plate to the inferior plate.

9. The trial implant system of claim 7 , wherein the second articulating interface is a slot formed in the superior surface of the second mating portion, and the first articulating interface is a hook that extends from the inferior surface of the first mating portion and is configured to engage the slot to thereby couple the superior plate to the inferior plate.

10. The trial implant system of claim 9 , wherein the slot and the hook are each T-shaped.

11. The trial implant system of claim 7 , wherein (i) the first articulating interface is an aperture that extends into the inferior surface of the first mating portion, and (ii) the second articulating interface is a plug having a disc disposed in a cavity defined by the second mating portion, and a pin configured to engage the aperture of the first mating portion.

12. The trial implant system of claim 1 , wherein the inferior plate defines a threaded bore, and the first handle portion includes a shaft having a threaded distal end that is configured to engage the threaded bore of the trial implant.

13. The trial implant system of claim 1 , wherein the superior plate defines a locking mechanism, and the coupling portion of the second handle portion is configured to engage the locking mechanism of the superior plate to thereby restrict movement the superior plate relative to the inferior plate.

14. The trial implant system of claim 13 , wherein the locking mechanism of the superior plate includes two bores and wherein each of the locking elements comprises a pin that extends distally and is configured to engage at least one of the two bores of the superior plate.

15. The trial implant system of claim 13 , wherein the coupling portion includes a wedge, and the locking mechanism of the superior plate includes an angled recess configured to receive the wedge.

16. The trial implant system of claim 15 , wherein the two locking elements of the inserter instrument each comprise a prong configured to extend into a gap defined between the superior plate and the inferior plate.

17. The trial implant system of claim 1 , further comprising a distracter instrument comprising superior fork arms and inferior fork arms, wherein a superior surface of the superior plate includes grooves configured to receive the superior fork arms and an inferior surface of the inferior plate includes grooves configured to receive the inferior fork arms.

18. The trial implant system of claim 1 , wherein the inferior plate defines two bores and the superior plate defines at least one bore, and wherein the first handle portion is configured to engage the at least one bore of the inferior plate to thereby attach the first handle portion to the inferior plate, and the second handle portion is configured to engage the two borea of the superior plate to thereby attach the second handle portion to the superior plate such that movement of the second handle portion relative to the first handle portion enables movement of the superior plate relative to the inferior plate.

19. The trial implant system of claim 18 , wherein the insertion instrument further comprises at least one fixation element that is configured to mate with the at least one bore of the inferior plate to thereby couple the first handle portion to the inferior plate, and wherein the two locking elements are configured to mate with the two bores of the superior plate to thereby couple the second handle portion to the superior plate.

20. The trial implant system of claim 1 wherein the first articulating interface comprises at least one pin that is received within at least one elongate slot defined by the second articulating interface, such that the at least one pin translates within the at least one elongate slot along a direction defined by the insertion direction to thereby couple the superior plate to the inferior plate.

21. A trial implant system comprising:

a trial implant configured to be inserted into an intervertebral space that is defined by a superior vertebral body and an inferior vertebral body, the trial implant including:

a first plate having a first mating portion that defines a first articulating interface; and

a second plate configured to be coupled to the first plate, the second plate having a second mating portion that defines a second articulating interface configured to guide with the first articulating interface of the first plate such that at least one of the first plate and the second plate is movable relative to the other; and

an inserter instrument including a shaft and a locking block, wherein the locking block defines a tube that is integrally connected to a head portion, the head portion having a locking mechanism that is positionally fixed on the head portion with respect to the locking block, the tube defines a central axis and a bore that extends therethrough along the central axis, and the shaft extends through the bore along the central axis such that the locking block is translatable with respect to the shaft along the central axis,

wherein the shaft is configured to couple to the second plate and the locking block is configured to translate with respect to the shaft between (i) an engaged position whereby the locking mechanism engages the first plate such that movement of the first plate relative to the second plate is restricted, and (ii) a disengaged position whereby movement of the first plate relative to the second plate is permitted while the shaft is engaged to the second plate.

22. The trial implant system of claim 21 , wherein the second plate further defines at least one bore that is configured to be engaged by the shaft to thereby couple the shaft to the second plate, and the first plate further defines at least one bore that is configured to be engaged by the locking mechanism thereby couple the locking block to the first plate.

23. The trial implant system of claim 22 , wherein the at least one bore of the second plate is a threaded bore, and the shaft has a threaded distal end that is configured to engage the threaded bore of the second plate.

24. The trial implant system of claim 22 , wherein the at least one bore of the first plate defines a locking mechanism and the locking mechanism of the inserter instrument is configured to engage the locking mechanism of the first plate to thereby restrict movement of the first plate relative to the second plate.

25. The trial implant system of claim 24 , wherein the locking mechanism of the first plate includes at least one bore and the locking mechanism of the locking block includes at least one pin that extends distally and is configured to engage the at least one bore of the first plate.

26. The trial implant system of claim 25 , wherein the locking mechanism of the first plate includes two bores and the locking mechanism of the locking block includes two pins that extend distally and are configured to engage the two bores of the first plate.

27. The trial implant system of claim 21 , wherein the locking block includes a wedge, and the first plate includes an angled recess configured to receive the wedge to thereby lock the position of the first plate relative to the second plate.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2011
From: ROTH, CHRISTOPH
To: SYNTHES USA, LLC
Reel/Frame 027182/0225 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2011
From: SYNTHES GMBH
To: SYNTHES USA, LLC
Reel/Frame 027167/0857 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2011
From: HES, ROBERT; CONIX, BART; SAIDHA, SEAN; BAUDOUIN, CYRIL; CHEGINI, SALMAN
To: SYNTHES GMBH
Reel/Frame 027167/0818 →