A tool head is provided that can easily correct the shape of a tooth surface. Slot holes are formed in a main head body, that tilt either distally or proximately to the central axis of rotation (CAR) of the main head body. Concave tooth surface blades for cutting concave tooth surfaces are installed in the slot holes that tilt distally, and convex tooth surface blades for cutting convex tooth surfaces are formed in the slot holes that tilt proximately. By changing the amount that the concave or convex tooth surface blades protrude, the cutting portions of the concave or convex tooth surface blades are moved in either distal or proximate directions. By changing the distance from the CAR to the cutting portions in this manner, it is possible to correct the shape of the concave or convex tooth surfaces of a bevel gear.
1. A tool head for cutting bevel gears, comprising:
a disk shaped main head body in which installation holes having a first reference surface and second reference surface in one corner thereof are formed in a thickness direction of said main head body;
blades having a base section with a cross-section formed into a quadrangular shape that is inserted in the installation holes of said main head body, and cutting portions that are continuous with said base sections and that protrude from one end surface of said main head body; and
fastening mechanisms having a pressing member that are installed in said main head body and fasten said blades by pressing with a first pressing surface and a second pressing surface of the pressing member, a first surface and a second surface in one first corner formed on the base sections of said blades against said first reference surface and said second reference surface, the first pressing surface and the second pressing surface coming in contact with a second corner on the base sections formed oppositely to the first corner; wherein
said first reference surface and said second reference surface are formed oppositely to said first corner, and in a direction such that at least a majority of a cutting load acting on said blades acts in a direction toward said corner formed by said first reference surface and said second reference surface.
2. The tool head according to claim 1 , wherein
said fastening mechanisms press said blades distally from said central axis of rotation of said main head body against said first reference surface and said second reference surface.
3. The tool head according to claim 1 , wherein
said first reference surface and said second reference surface tilt with respect to a direction of rotation of said main head body.
4. The tool head according to claim 1 , wherein
said fastening mechanism comprises:
a screw member that is accommodated in said installation hole;
a tightening member that is attached to said screw member and that can freely move in an axial direction of said screw member; and
a pressing member that can freely move in the axial direction of said screw member, and comes in contact with said tightening member by way of an inclined surface; and
said pressing member presses the base section of said blade against said first and second reference surfaces.
5. The tool head according to claim 4 , wherein
a first tightening member that is installed on one end side of said screw member, and a second tightening member that is installed on the other end side of said screw member are provided as said tightening member; and
a first inclined surface that comes in contact with an inclined surface of said first tightening member, and a second inclined surface that comes in contact with an inclined surface of said second tightening member are formed on said pressing member.
6. The tool head according to claim 1 , wherein
said blades are convex tooth surface blades for cutting convex tooth surfaces of said bevel gear.
7. A tool head for cutting bevel gears, comprising:
a disk shaped main head body in which installation holes each having a first reference surface and a second reference surface in one corner thereof are formed in a thickness direction thereof;
blades having base sections, each with a cross-section formed into a quadrangular shape, that are inserted into the installation holes of said main head body, and cutting portions that are continuous with the base sections and that protrude from one end surface of said main head body; and
fastening mechanisms, each having a pressing member, that are provided in the installation holes of said main head body, and that fasten said blades by pressing with a first pressing surface and a second pressing surface of the pressing member, a first surface and a second surface in one first corner formed on the base section of said blades against the first reference surface and the second reference surface of said installation holes, the first pressing surface and the second pressing surface coming in contact with a second corner on the base sections formed oppositely to the first corner; wherein
said blades are located distally from a CAR of said main head body than said fastening mechanisms,
said fastening mechanisms are located proximately to the CAR of said main head body than said blades; and
said first reference surface and said second reference surface are formed oppositely to said first corner, and in a direction such that at least a majority of a cutting load acting on said blades acts in a direction toward said corner formed by said first reference surface and said second reference surface.
8. The tool head according to claim 7 , wherein
said fastening mechanism comprises:
a screw member that is accommodated in said installation hole;
a tightening member that is attached to said screw member and that can freely move in an axial direction of said screw member; and
a pressing member that can freely move in the axial direction of said screw member, and comes in contact with said tightening member by way of an inclined surface; and
said pressing member presses the base section of said blade against said first and second reference surfaces.
9. The tool head according to claim 8 , wherein
a first tightening member that is installed on one end side of said screw member, and a second tightening member that is installed on the other end side of said screw member are provided as said tightening member; and
a first inclined surface that comes in contact with an inclined surface of said first tightening member, and a second inclined surface that comes in contact with an inclined surface of said second tightening member are formed on said pressing member.
10. The tool head according to claim 7 , wherein
said blades are convex tooth surface blades for cutting convex tooth surfaces of said bevel gear.