Paper suitable for cold-set as well as heat set
View Patent ↗A coated paper suitable for cold-set as well as heat-set printing applications and methods for producing the coated paper. In accordance with one aspect, the coated paper comprises a cellulosic substrate and a coating on at least one side of the substrate wherein the coating comprises a binder and a pigment such that the coated side exhibits surface characteristics such that the surface accepts cold-set inks.
1. A coated paper comprising:
a cellulosic substrate; and
a coating on at least one side of said substrate wherein said coating comprises a binder and pigment;
wherein the coated paper has a dispersive surface energy above 30 dyne/cm and has a polar surface energy of less than 25 dyne/cm on at least one side.
2. The coated paper of claim 1 wherein the coated paper has a dispersive surface energy above 30 dyne/cm.
3. The coated paper of claim 1 wherein said coated paper provides acceptable print quality when printed using a heat-set printing application and when using a cold-set printing application.
4. The coated paper of claim 1 wherein the coating comprises 6 to 10 parts by weight starch based on 100 parts pigment.
5. The coated paper of claim 1 wherein the coating comprises a latex binder, a starch binder, and carboxymethylcellulose.
6. The coated paper of claim 5 wherein the coating comprises from 1 to 10 parts latex binder, 1 to 10 parts starch binder, and 0.5 to 4 parts carboxymethylcellulose based on 100 parts pigment.
7. The coated paper of claim 1 wherein the coating comprises an insolubilizer.
8. The coated paper of claim 7 wherein the insolubilizer is present at an amount of about 2 to 8% based on the amount of starch in the coating.
9. The coated paper of claim 5 comprising an insolubilizer present in an amount of about 2 to 8% based on the amount of starch.
10. The coated paper of claim 1 wherein the pigment comprises a combination of delaminated clay and calcined clay.
11. The coated paper of claim 1 wherein the coat weight of the coating is about 1.5 lbs. to 3 lbs./ream (3,300 ft. 2 ) on a dry basis per side.
12. The coated paper of claim 1 wherein the coated paper has a polar surface energy of less than 15 dyne/cm.
13. A method of producing a coated paper comprising the steps of:
coating a cellulose substrate with an aqueous coating composition comprising pigment and binder; and
drying the coating to produce a coated paper wherein the coated paper exhibits a polar surface energy of less than 25 dyne/cm and a dispersive surface energy of more than 30 dyne/cm.
14. The method of claim 13 wherein the coating coat weight is about 1.5 lbs. to 3 lbs./ream (3,300 ft. 2 ) on a dry basis per side.
15. The method of claim 13 wherein the coating comprises a latex binder, a starch binder, and carboxymethylcellulose.
16. The method of claim 15 wherein the coating comprises from 1 to 10 parts latex binder, 1 to 10 parts starch binder, and 0.5 to 4 parts carboxymethylcellulose based on 100 parts pigment.
17. The method of claim 16 wherein the coating comprises an insolubilizer.
18. The method of claim 17 wherein the insolubilizer is present at an amount of about 2 to 8% based on the amount of starch in the coating.
19. The method of claim 13 wherein the step of coating a cellulose substrate with an aqueous coating composition comprises coating with a short dwell type coater.
20. The coated paper of claim 9 wherein the coated paper has a dispersive surface energy above 30 dyne/cm.