Construction system and method for constructing buildings using premanufactured structures
Examples of construction systems and methods of constructing multi-story buildings utilizing premanufactured and prefinished components are disclosed. Examples of premanufactured and prefinished components include floor and ceiling slabs, non-weight bearing window walls, demising walls, exterior walls, and utility walls. The premanufactured and prefinished components may be transported to the construction site and assembled at the construction site.
1. A method of constructing a multi-level multiple unit building comprising:
premanufacturing non-weight bearing walls at a site distant from a building site;
positioning an exterior visible primary load-bearing steel assembly at the building site that provides lateral outermost planar surfaces of the building that are offset and external to any outermost planar surfaces provided by premanufactured non-weight bearing walls after the building is constructed;
pouring at least a first monolithic concrete slab, a second monolithic concrete slab, and a third monolithic concrete slab at the building site;
lifting the third monolithic concrete slab, wherein a top surface of the third monolithic concrete slab comprises a roof of the building and a bottom surface of the third monolithic concrete slab comprises a ceiling of a building level below the third monolithic concrete slab;
employing a top surface of the second monolithic concrete slab as a shared floor of an upper building level comprising multiple units;
employing a bottom surface of the second monolithic concrete slab as a shared ceiling of a lower building level comprising multiple units; and
attaching the non-weight bearing walls to the bottom surface of the third monolithic concrete slab and the top surface of the second monolithic concrete slab.
2. The method of claim 1 , further comprising lifting the second monolithic concrete slab to a location below the third monolithic concrete slab, wherein a top surface of the second monolithic concrete slab comprises a floor of the building level below the third monolithic concrete slab and a bottom surface of the second monolithic concrete slab comprises a ceiling of a building level below the second monolithic concrete slab.
3. The method of claim 2 , further comprising lifting the first monolithic concrete slab to a location below the second monolithic concrete slab, wherein a top surface of the first monolithic concrete slab comprises a floor of the building level below the second monolithic concrete slab and a bottom surface of the first monolithic concrete slab comprises a ceiling of a building level below the first monolithic concrete slab.
4. A method of constructing a multi-level multiple unit building comprising:
premanufacturing non-weight bearing walls at a site distant from a building site;
positioning an exterior visible primary load-bearing steel assembly at the building site that provides lateral outermost planar surfaces of the building that are offset and external to any outermost planar surfaces provided by premanufactured non-weight bearing walls after the building is constructed;
pouring at least a first monolithic concrete slab, a second monolithic concrete slab, and a third monolithic concrete slab at the building site;
lifting at least one monolithic concrete slab;
employing a top surface of the monolithic concrete slab as a shared floor of an upper building level comprising multiple units;
employing a bottom surface of the monolithic concrete slab as a shared ceiling of a lower building level comprising multiple units; and
attaching the non-weight bearing walls to at least one monolithic concrete slab before lifting the monolithic concrete slabs.
5. A method of constructing a multi-level multiple unit building comprising:
premanufacturing non-weight bearing walls at a site distant from a building site;
positioning an exterior visible primary load-bearing steel assembly at the building site that provides lateral outermost planar surfaces of the building that are offset and external to any outermost planar surfaces provided by premanufactured non-weight bearing walls after the building is constructed;
pouring a monolithic concrete slab at the building site;
lifting the monolithic concrete slab;
employing a top surface of the monolithic concrete slab as a shared floor of an upper building level comprising multiple units;
employing a bottom surface of the monolithic concrete slab as a shared ceiling of a lower building level comprising multiple units;
premanufacturing interior components;
premanufacturing exterior components;
transporting the premanufactured interior components and the premanufactured exterior components to the building site;
attaching the premanufactured interior components and the premanufactured exterior components to the premanufactured non-weight bearing walls at the building site; and
further comprising loading at least one of the premanufactured non-weight bearing walls, the premanufactured interior components, and the premanufactured exterior components on the monolithic concrete slab before lifting the monolithic concrete slab.
6. A method of constructing a multi-level multiple unit building comprising:
premanufacturing non-weight bearing walls at a site distant from a building site;
positioning an exterior visible primary load-bearing steel assembly at the building site that provides lateral outermost planar surfaces of the building that are offset and external to any outermost planar surfaces provided by premanufactured non-weight bearing walls after the building is constructed;
pouring a monolithic concrete slab at the building site;
lifting the monolithic concrete slab;
employing a top surface of the monolithic concrete slab as a shared floor of an upper building level comprising multiple units;
employing a bottom surface of the monolithic concrete slab as a shared ceiling of a lower building level comprising multiple units;
premanufacturing interior components;
premanufacturing exterior components;
transporting the premanufactured interior components and the premanufactured exterior components to the building site;
attaching the premanufactured interior components and the premanufactured exterior components to the premanufactured non-weight bearing walls at the building site; and
further comprising attaching at least one of the premanufactured non-weight bearing walls to the monolithic concrete slab before lifting the monolithic concrete slab.