Method for producing entrapping immobilization pellets, apparatus for producing the same, and entrapping immobilization pellets
View Patent ↗It is possible to eliminate fluctuation in the pellet strength of the entrapping immobilization pellets according to production lots, and constantly and stably produce the entrapping immobilization pellets having high pellet strength regardless of the production lots. An apparatus for producing entrapping immobilization pellets by polymerizing an immobilizing material into a gel in the presence of an activated sludge to entrap and immobilize microorganisms in the immobilizing material, the apparatus including: a line mixer which mixes an activated sludge with an immobilizing material to prepare a raw material solution, a temperature sensor which measures a temperature of the prepared raw material solution, an addition pump which adds a polymerization initiator to the prepared raw material solution, and a controller which controls the addition pump according to the measured temperature to control an additive rate of the polymerization initiator.
1. A method for producing entrapping immobilization pellets which entraps and immobilizes microorganisms in an immobilizing material, by polymerizing the immobilizing material to gelate in the presence of the microorganisms, the method comprising:
a raw material solution preparing step for mixing the microorganisms with the immobilizing material to prepare a raw material solution;
a solution temperature measuring step for measuring a temperature of the prepared raw material solution; and
an additive rate adjusting step for adjusting an additive rate of a polymerization initiator added to the prepared raw material solution,
wherein in the additive rate adjusting step, the additive rate is adjusted according to the measured temperature so that the entrapping immobilization pellets to be produced have a ratio A/B (kgf/cm 2 ) which is a ratio of a compression stress at break A (kgf/cm 2 ) to a deformation ratio at break B (−), in a predetermined range.
2. The method for producing entrapping immobilization pellets according to claim 1 , wherein the additive rate of the polymerization initiator is adjusted so that the ratio A/B falls within a range from 5.5 to 25 kgf/cm 2 .
3. The method for producing entrapping immobilization pellets according to claim 1 , wherein the additive rate of the polymerization initiator is adjusted so that the ratio A/B falls within a range from 12.5 to 21.5 kgf/cm 2 .