IP Library Patent Application 12805994
Patent Application
App. No. 12/805,994

Display device and method of manufacturing the same

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Quick Facts
Patent No.
US None
App. No.
12/805,994
Abstract

A display device and a method of manufacturing the same, the display device including a substrate, a semiconductor layer on the substrate, a light shielding layer on the substrate, the light shielding layer and the semiconductor layer being positioned directly on a same layer, a gate insulating layer on the substrate covering the semiconductor layer and the light shielding layer, and a gate electrode on the gate insulating layer, the gate electrode corresponding to a channel region of the semiconductor layer.

Claims (51)

1 . A display device, comprising:

a substrate;

a semiconductor layer on the substrate;

a light shielding layer on the substrate, the light shielding layer and the semiconductor layer being positioned directly on a same layer;

a gate insulating layer on the substrate covering the semiconductor layer and the light shielding layer; and

a gate electrode on the gate insulating layer, the gate electrode corresponding to a channel region of the semiconductor layer.

2 . The display device as claimed in claim 1 , further comprising:

an interlayer insulating layer on the gate insulating layer covering the gate electrode; and

source and drain electrodes on the interlayer insulating layer, the source and drain electrodes being electrically connected with source and drain regions of the semiconductor layer.

3 . The display device as claimed in claim 1 , further comprising a contamination prevention layer on the semiconductor layer.

4 . The display device as claimed in claim 3 , wherein the contamination prevention layer includes a single silicon oxide layer or a combination of silicon oxide and silicon nitride.

5 . The display device as claimed in claim 3 , wherein a thickness ratio of the contamination prevention layer to the gate insulating layer is in a range of about 1:3 to about 1:1.5.

6 . The display device as claimed in claim 3 , wherein the gate insulating layer is on the contamination prevention layer, and the display device further comprises:

an interlayer insulating layer on the gate insulating layer covering the gate electrode; and

source and drain electrodes on the interlayer insulating layer, the source and drain electrodes being electrically connected with source and drain regions of the semiconductor layer.

7 . The display device as claimed in claim 3 , wherein the contamination prevention layer overlaps an entire upper surface of the semiconductor layer.

8 . The display device as claimed in claim 1 , wherein the light shielding layer includes a metal.

9 . The display device as claimed in claim 8 , wherein the metal includes one or more of aluminum, tungsten, titanium, tantalum, chromium, a chromium alloy, molybdenum, and a molybdenum alloy.

10 . The display device as claimed in claim 1 , wherein the light shielding layer and the semiconductor layer are horizontally spaced apart from each other.

11 . The display device as claimed in claim 1 , wherein a portion of the gate insulating layer is on a same layer as the light shielding layer, the portion of the gate insulating layer separating the light shielding layer and the semiconductor layer.

12 . A method of manufacturing a display device, comprising:

forming a semiconductor layer on a substrate;

forming a light shielding layer on the substrate, the light shielding layer being formed after formation of the semiconductor layer and on a same layer as the semiconductor layer;

forming a gate insulating layer on the substrate, the gate insulating layer covering the semiconductor layer and the light shielding layer; and

forming a gate electrode on the gate insulating layer, the gate electrode corresponding to a channel region of the semiconductor layer.

13 . The method as claimed in claim 12 , further comprising forming a contamination prevention layer on the semiconductor layer, the contamination prevention layer being formed before forming the light shielding layer.

14 . The method as claimed in claim 13 , wherein the contamination prevention layer is formed of a single silicon oxide layer or a combination of silicon oxide and silicon nitride.

15 . The method as claimed in claim 14 , wherein a thickness ratio of the contamination prevention layer to the gate insulating layer is formed in a range of about 1:3 to about 1:1.5.

16 . The method as claimed in claim 13 , wherein the gate insulating layer is formed on the contamination prevention layer, and the method further comprises:

forming an interlayer insulating layer on the gate insulating layer having the gate electrode;

partially exposing source and drain regions of the semiconductor layer by removing parts of the contamination prevention layer, the gate insulating layer, and the interlayer insulating layer;

patterning and forming source and drain electrodes on the interlayer insulating layer;

forming a planarization layer on the interlayer insulating layer including the source and drain electrodes to partially expose one of the source and drain electrodes;

forming a pixel electrode on the planarization layer;

forming a pixel defining layer on the planarization layer including the pixel electrode, the pixel defining layer partially exposing the pixel electrode;

forming an organic layer including an organic light emitting layer on the exposed pixel electrode; and

forming a counter electrode on the pixel defining layer including the organic layer.

17 . The method as claimed in claim 12 , wherein the light shielding layer is formed of a metal.

18 . The method as claimed in claim 17 , wherein the metal includes one or more of aluminum, tungsten, titanium, tantalum, chromium, a chromium alloy, molybdenum, and a molybdenum alloy.

19 . The method as claimed in claim 12 , further comprising:

forming an interlayer insulating layer on the gate insulating layer having the gate electrode;

partially exposing source and drain regions of the semiconductor layer by removing parts of the gate insulating layer and the interlayer insulating layer;

patterning and forming source and drain electrodes on the interlayer insulating layer;

forming a planarization layer on the interlayer insulating layer including the source and drain electrodes to partially expose one of the source and drain electrodes;

forming a pixel electrode on the planarization layer;

forming a pixel defining layer on the planarization layer including the pixel electrode, the pixel defining layer partially exposing the pixel electrode;

forming an organic layer including an organic light emitting layer on the exposed pixel electrode; and

forming a counter electrode on the pixel defining layer including the organic layer.

20 . The method as claimed in claim 12 , wherein forming the light shielding layer includes:

depositing a layer on the substrate; and

etching the layer to form the light shielding layer on the same layer as the semiconductor layer, such that a position of the light shielding layer is horizontally spaced apart from the semiconductor layer.

Assignments (2)
MERGER Recorded Oct 16, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029227/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2010
From: PARK, JONG-HYUN; YOU, CHUN-GI; PARK, SUN; KANG, JIN-HEE; LEE, YUL-KYU
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 024932/0528 →