IP Library Granted Patent US 8,384,087
Granted Patent B2
US 8,384,087 · App. 12/805,995 · Granted Feb 26, 2013

Thin film transistor, organic light emitting diode display device having the same, and method of fabricating the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,384,087
App. No.
12/805,995
Granted
Feb 26, 2013
Kind
B2
Abstract

A thin film transistor includes a substrate, a buffer layer on the substrate, a semiconductor layer including source/drain regions and a channel region on the buffer layer, a gate insulating layer corresponding to the channel region, a gate electrode corresponding to the channel region, and source/drain electrodes electrically connected to the semiconductor layer. A polysilicon layer of the channel region may include only a low angle grain boundary, and a high angle grain boundary may be disposed in a region of the semiconductor layer that is apart from the channel region.

Claims (51)

1. A thin film transistor, comprising:

a substrate;

a buffer layer on the substrate;

a semiconductor layer including source/drain regions and a channel region on the buffer layer, the channel region including a polysilicon layer;

a gate insulating layer corresponding to the channel region;

a gate electrode corresponding to the channel region; and

source/drain electrodes electrically connected to the semiconductor layer,

a metal silicide disposed in a region of the semiconductor layer except the channel region, wherein:

the polysilicon layer of the channel region includes only a low angle grain boundary, and a high angle grain boundary is disposed in a region of the semiconductor layer except the channel region, and

the channel region is between the metal silicide and the high angle grain boundary.

2. The thin film transistor as claimed in claim 1 , wherein the metal silicide is spaced apart from the high angle grain boundary and is arranged at an opposing side of the semiconductor layer than the high angle grain boundary.

3. The thin film transistor as claimed in claim 1 , wherein the low angle grain boundary extends in a same direction as current flow through the channel region, and the high angle grain boundary extends in a direction perpendicular to current flow through the channel region.

4. The thin film transistor as claimed in claim 1 , wherein the low angle grain boundary is a boundary between crystal grains that extend from crystal seeds of a metal silicide, the metal silicide being disposed at intervals of about 1 μm to about 100 μm.

5. The thin film transistor as claimed in claim 1 , wherein the source/drain wherein the source/drain regions include a first source/drain region on one end of the semiconductor layer and a second source/drain region on an opposing end of the semiconductor layer, the channel region being between the first source/drain region and the second source/drain region, and the metal silicide being arranged only in the first source/drain region and the high angle grain boundary being arranged only in the second source/drain region.

6. A method of fabricating a thin film transistor, the method comprising:

forming a buffer layer on a substrate;

forming a semiconductor layer including source/drain regions and a channel region on the buffer layer, the channel region including a polysilicon layer, and forming the semiconductor layer includes disposing a metal silicide in a region of the semiconductor layer except the channel region;

forming a gate insulating layer corresponding to the channel region;

forming a gate electrode corresponding to the channel region; and

forming source/drain electrodes electrically connected to the semiconductor layer, wherein:

the polysilicon layer of the channel region is formed to include only a low angle grain boundary, and a high angle grain boundary is formed in a region of the semiconductor layer except the channel region, and

the channel region is between the metal silicide and the high angle grain boundary.

7. The method as claimed in claim 6 , wherein forming the semiconductor layer includes:

forming an amorphous silicon layer on the buffer layer;

forming a protection layer pattern on a portion of the amorphous silicon layer;

forming a metal catalyst layer on the substrate;

annealing the substrate, on which the metal catalyst layer is formed, to form a linear pattern including the metal silicide at edges of the protection layer pattern and then crystallizing the amorphous silicon layer to form a preliminary polysilicon layer using the metal silicide as a seed, where the metal silicide is formed from metal in the metal catalyst layer;

removing at least part of the protection layer pattern; and

patterning the preliminary polysilicon layer to form the semiconductor layer.

8. The method as claimed in claim 7 , wherein the protection layer pattern is formed to have a rectangular shape and a thickness of 2000 Å or more.

9. The method as claimed in claim 7 , wherein the channel region of the semiconductor layer is between the linear pattern of the metal silicide and the high angle grain boundary.

10. The method as claimed in claim 7 , wherein forming the metal catalyst layer includes disposing about 10 12 to about 10 14 atom/cm 2 of a catalyst metal on the substrate.

11. The method as claimed in claim 10 , wherein the catalyst metal is nickel and the metal silicide is nickel silicide.

12. The method as claimed in claim 7 , wherein the protection layer pattern has a dimension in a direction orthogonal to the channel region that is about three times the length of the channel region, and the protection layer pattern has a dimension in a direction parallel to the channel region that is about two times the width of the channel region.

13. An organic light emitting diode display device, comprising:

a substrate;

a buffer layer disposed on the substrate;

a semiconductor layer including source/drain regions and a channel region on the buffer layer, the channel region including a polysilicon layer;

a gate insulating layer corresponding to the channel region;

a gate electrode corresponding to the channel region; and

an interlayer insulating layer on the substrate;

source/drain electrodes electrically connected to source/drain regions of the semiconductor layer;

a metal silicide disposed in a region of the semiconductor layer except the channel region;

a protection layer on the substrate; and

an organic light emitting diode including a first electrode electrically connected to one of the source/drain electrodes, an organic layer, and a second electrode, wherein:

the polysilicon layer of the channel region includes only a low angle grain boundary, and a high angle grain boundary is disposed in a region of the semiconductor layer except the channel region, and

the channel region is between the metal silicide and the high angle grain boundary.

14. The organic light emitting diode display device as claimed in claim 13 , wherein the metal silicide is spaced apart from the high angle grain boundary and is arranged at an opposing side of the semiconductor layer than the high angle grain boundary.

15. The organic light emitting diode display device as claimed in claim 13 , wherein the low angle grain boundary extends in a same direction as current flow through the channel region, and the high angle grain boundary extends in a direction perpendicular to current flow through the channel region.

16. The organic light emitting diode display device as claimed in claim 13 , wherein the low angle grain boundary is a boundary between crystal grains that extend from crystal seeds of a metal silicide, the metal silicide being disposed at intervals of about 1 μm to about 100 μm.

17. The organic light emitting diode display device as claimed in claim 13 , wherein the source/drain regions include a first source/drain region on one end of the semiconductor layer and a second source/drain region on an opposing end of the semiconductor layer, the channel region being between the first source/drain region and the second source/drain region, and the metal silicide being arranged only in the first source/drain region and the high angle grain boundary being arranged only in the second source/drain region.

Assignments (2)
MERGER Recorded Oct 16, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029227/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2010
From: SON, YONG-DUCK; LEE, KI-YONG; CHOI, JOON-HOO; JEONG, MIN-JAE; PARK, SEUNG-KYU; LEE, KIL-WON; JUNG, JAE-WAN; LEE, DONG-HYUN; SO, BYUNG-SOO; KOO, HYUN-WOO; MAIDANCHUK, IVAN; HONG, JONG-WON; NA, HEUNG-YEOL; CHANG, SEOK-RAK
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 024937/0075 →