IP Library Granted Patent US 8,550,294
Granted Patent B2
US 8,550,294 · App. 12/806,531 · Granted Oct 8, 2013

Card dispensing apparatuses and associated methods of operation

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Quick Facts
Patent No.
US 8,550,294
App. No.
12/806,531
Granted
Oct 8, 2013
Kind
B2
Abstract

Apparatuses, systems, and methods for dispensing credit cards, phone cards, in-store gift cards, and the like from customer-operated kiosks and other machines. In one embodiment, a card dispensing apparatus can include a plurality of card hopper assemblies arranged in an array of two or more vertical columns, each column including two or more card hopper assemblies. Each card hopper assembly can include a card hopper configured to hold a vertical stack of horizontally oriented cards. Each card hopper assembly can further include a card ejector assembly configured to eject the bottom-most card from each card stack. The card dispenser can further include a movable card carriage that can be selectively positioned to receive a card from any of the card hoppers and read information from the card before dispensing the card to a customer.

Claims (39)

1. A card dispensing apparatus comprising:

an array of card hoppers, wherein the array of card hoppers includes at least two vertical columns of card hoppers positioned side by side, wherein each vertical column includes two or more card hoppers, and wherein each of the individual card hoppers is configured to hold a plurality of horizontally oriented cards in a vertical stack;

a plurality of card ejectors, wherein each of the card ejectors is fixedly associated with a corresponding one of the card hoppers; and

a card carriage selectively movable between each of the card hoppers, wherein the card carriage is configured to respond to a card selection by moving into position proximate a corresponding one of the card hoppers, wherein the card ejector operably associated with the corresponding card hopper is configured to eject one of the cards from the corresponding card hopper in response to a signal associated with the card selection, wherein the card carriage is configured to receive the ejected card from the corresponding card hopper, and wherein the card carriage is further configured to transport the received card toward a card accept chute and dispense the card into the card accept chute for retrieval by a user.

2. The card dispensing apparatus of claim 1 , wherein the array of card hoppers is a 3×5 array of three vertical columns of five card hoppers each.

3. The card dispensing apparatus of claim 1 wherein the array of card hoppers includes at least two horizontal rows of card hoppers, wherein each horizontal row of card hoppers includes two or more card hoppers, wherein the vertical columns of card hoppers are aligned with a Z axis and the horizontal rows of card hoppers are aligned with a Y axis, and wherein the card dispensing apparatus further comprises:

a vertical support extending adjacent to the card hopper array and aligned with the Z axis; and

a horizontal support extending outwardly from the vertical support and aligned with the Y-axis, wherein the card carriage is movably mounted to the horizontal support, wherein the horizontal support is movably coupled to the vertical support and configured to move up and down along the vertical support to position the card carriage at an appropriate elevation relative to the corresponding card hopper, and wherein the card carriage is configured to move back and forth along the horizontal support to position the card carriage adjacent to the corresponding card hopper.

4. The card dispensing apparatus of claim 3 wherein the card carriage is configured to move back and forth along the horizontal support in front of the array of card hoppers, and wherein the plurality of card ejectors are fixedly positioned behind the array of card hoppers.

5. The card dispensing apparatus of claim 1 , further comprising:

a card reader mounted to the card carriage;

an optical scanner; and

a movable carriage positioning assembly, wherein the optical scanner and the card carriage are mounted to the carriage positioning assembly, wherein each of the plurality of cards includes a magnetic stripe and machine-readable indicia, and wherein the card reader is configured to read the magnetic stripe on the selected card and the optical scanner is configured to read the machine-readable indicia on the selected card when the selected card is positioned on the card carriage.

6. The card dispensing apparatus of claim 5 wherein the magnetic stripe is disposed on a first side of each card, and wherein the machine-readable indicia is disposed on a second, opposite side of each card.

7. The card dispensing apparatus of claim 5 , wherein the card carriage is movably mounted to the carriage positioning assembly, and wherein the optical scanner is fixedly mounted to the carriage positioning assembly.

8. A card dispensing apparatus comprising:

an array of card hoppers, wherein the array of card hoppers includes at least two vertical columns of card hoppers positioned side by side, wherein each vertical column includes two or more card hoppers, and wherein each of the individual card hoppers is configured to hold a plurality of horizontally oriented cards in a vertical stack; and

a card carriage that includes a card reader, wherein the card carriage is configured to respond to a card selection by moving into position proximate a corresponding one of the card hoppers and receiving the selected card from the corresponding card hopper, and wherein the card carriage is further configured to transport the selected card toward a card accept chute and dispense the card into the card accept chute for retrieval by a user after the card reader has sufficiently read information off the card.

9. The card dispensing apparatus of claim 8 , further comprising a card reject chute, wherein the card carriage is configured to dispense the card into the card reject chute and retrieve another card from the corresponding card hopper if the card reader has insufficiently read information off the card.

10. A card dispensing apparatus comprising:

an array of card hoppers, wherein the array of card hoppers includes at least two vertical columns of card hoppers positioned side by side and at least two horizontal rows of card hoppers, wherein each horizontal row of card hoppers includes two or more card hoppers, wherein each vertical column includes two or more card hoppers, wherein the vertical columns of card hoppers are aligned with a Z axis and the horizontal rows of card hoppers are aligned with a Y axis, and wherein each of the individual card hoppers is configured to hold a plurality of horizontally oriented cards in a vertical stack;

a card carriage configured to respond to a card selection by moving into position proximate a corresponding one of the card hoppers and receiving the selected card from the corresponding card hopper, wherein the card carriage is further configured to transport the received card toward a card accept chute and dispense the card into the card accept chute for retrieval by a user;

a vertical support extending adjacent to the card hopper array and aligned with the Z axis; and

a horizontal support extending outwardly from the vertical support and aligned with the Y-axis, wherein the card carriage is movably mounted to the horizontal support, wherein the horizontal support is movably coupled to the vertical support and configured to move up and down along the vertical support to position the card carriage at an appropriate elevation relative to the corresponding card hopper, and wherein the card carriage is configured to move back and forth along the horizontal support to position the card carriage adjacent to the corresponding card hopper.

11. A card dispensing apparatus comprising:

a vertical array of card hopper assemblies, the vertical array including a first row of card hopper assemblies positioned above a second row of card hopper assemblies, wherein each row of card hopper assemblies includes two or more card hopper assemblies; and wherein each of the card hopper assemblies includes:

a card hopper; and

an individual card ejector assembly operably coupled to the card hopper, wherein the card hopper is configured to hold a stack of cards; and

a card carriage selectively movable between each of the card hopper assemblies, wherein the card carriage is configured to respond to a card selection by moving into position proximate a corresponding card hopper assembly, wherein the corresponding card ejector assembly is configured to selectively drive one of the cards out of the corresponding card hopper in response to a signal associated with the card selection, and wherein the card carriage is configured to receive the card from the corresponding card hopper and transport the card toward a card accept chute.

12. The card dispensing apparatus of claim 11 , wherein the ejector assembly is configured to drive the bottom-most card from the card stack to eject the bottom-most card from the card hopper.

13. The card dispensing apparatus of claim 11 , further comprising a chassis that supports the vertical array of card hopper assemblies, wherein each of the card hopper assemblies includes one or more releasable attachment features which enable the card hopper assemblies to be readily installed on the chassis without the use of special tools.

14. A method for dispensing cards from a kiosk, the method comprising:

receiving a request for a selected card;

in response to the request, moving a card carriage a first distance along a vertical axis and a second distance along a horizontal axis to position the card carriage proximate one of a plurality of card hoppers in an array of card hoppers;

operating a card ejector positioned separate from the card carriage to eject the selected card from a stack of cards held in the card hopper;

receiving the ejected card on the card carriage;

reading information off the card;

moving the card carriage away from the card hopper and the card ejector to a card accept chute, and dispensing the card into the accept chute when the information was sufficiently read off the card; and

moving the card carriage to a card reject chute and dispensing the card into the reject chute when the information was insufficiently read off the card.

Assignments (16)
SECURITY INTEREST Recorded May 26, 2017
From: COINSTAR ASSET HOLDINGS, LLC
To: CITIBANK, N.A., AS TRUSTEE
Reel/Frame 042586/0900 →
SECURITY INTEREST Recorded May 25, 2017
From: COINSTAR FUNDING, LLC
To: COINSTAR ASSET HOLDINGS, LLC
Reel/Frame 042581/0409 →
SECURITY INTEREST Recorded May 25, 2017
From: COINSTAR SPV GUARANTOR, LLC
To: COINSTAR FUNDING, LLC
Reel/Frame 042571/0289 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2017
From: COINSTAR SPV GUARANTOR, LLC
To: COINSTAR FUNDING, LLC
Reel/Frame 042571/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2017
From: COINSTAR FUNDING, LLC
To: COINSTAR ASSET HOLDINGS, LLC
Reel/Frame 042581/0381 →
SECURITY INTEREST Recorded May 24, 2017
From: COINSTAR, LLC
To: COINSTAR SPV GUARANTOR, LLC
Reel/Frame 042555/0841 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2017
From: COINSTAR, LLC
To: COINSTAR SPV GUARANTOR, LLC
Reel/Frame 042554/0596 →
RELEASE OF SECURITY INTEREST Recorded May 12, 2017
From: BANK OF AMERICA, N.A.
To: OUTERWALL INC. (N/K/A COINSTAR, LLC)
Reel/Frame 042453/0961 →
RELEASE OF 2ND LIEN SECURITY INTEREST Recorded May 12, 2017
From: BANK OF AMERICA, N.A.
To: OUTERWALL INC, (N/K/A COINSTAR, LLC)
Reel/Frame 042454/0012 →
CHANGE OF NAME Recorded Dec 13, 2016
From: OUTERWALL INC.
To: COINSTAR, LLC
Reel/Frame 040908/0639 →
SECOND LIEN SECURITY AGREEMENT Recorded Sep 28, 2016
From: OUTERWALL INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 040166/0622 →
RELEASE OF INTELLECTUAL PROPERTY SECURITY INTEREST Recorded Sep 28, 2016
From: BANK OF AMERICA, N.A. (A NATIONAL BANKING INSTITUTION)
To: OUTERWALL, INC. (A DELAWARE CORPORATION) F/K/A COINSTAR, INC.
Reel/Frame 040171/0480 →
FIRST LIEN SECURITY AGREEMENT Recorded Sep 27, 2016
From: OUTERWALL INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 040165/0964 →
CHANGE OF NAME Recorded Jul 23, 2013
From: COINSTAR, INC.
To: OUTERWALL INC.
Reel/Frame 030861/0007 →
AMENDED AND RESTATED SECURITY AGREEMENT Recorded Jul 26, 2011
From: COINSTAR, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 026648/0521 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2010
From: MARTIN, DOUGLAS A.
To: COINSTAR, INC.
Reel/Frame 025231/0612 →