Under cast air sleeve
View Patent ↗An air sleeve for stimulating blood flow and providing aeration around, under and within a cast includes a base film with an array of nodal air cells, at least some of which are perforated on a skin side of the base film. A spacer fabric layer, which is at least partially air permeable, is disposed on the skin side of the base film, and a valve is extendable through the cast and is in fluid communication with the air cells.
1. An air sleeve for stimulating blood flow and providing aeration around, under and within a cast, the air sleeve comprising:
a base film including an array of nodal air cells, at least some of the air cells being perforated on a skin side of the base film;
a spacer fabric layer disposed on the skin side of the base film, the spacer fabric being at least partially air permeable; and
a valve extendable through the cast and in fluid communication with the air cells.
2. An air sleeve according to claim 1 , wherein the array of nodal air cells comprises a matrix of air cells including rows and columns, and wherein alternating ones of the nodal air cells along the rows and columns are perforated.
3. An air sleeve according to claim 2 , wherein the valve is a first valve in fluid communication with a first set of the alternating nodal air cells, and wherein the air sleeve further comprises a second valve in fluid communication with a second set of the alternating nodal air cells.
4. An air sleeve according to claim 1 , wherein the valve is a first valve in fluid communication with a first set of the nodal air cells, and wherein the air sleeve further comprises a second valve in fluid communication with a second set of the nodal air cells.
5. An air sleeve according to claim 1 , further comprising an air manifold communicating with the valve and interposed between the valve and the air cells, the air manifold including at least a first tubing in fluid communication with a first set of the air cells and a second tubing in fluid communication with a second set of the air cells.
6. An air sleeve according to claim 5 , wherein the air manifold comprises means for alternating a coupling between the valve and the first and second tubing, respectively.
7. An air sleeve according to claim 6 , wherein the alternating means comprises a rotary valve.
8. An air sleeve according to claim 6 , wherein the alternating means comprises a timer for switching the coupling between the valve and the first and second tubing, respectively.
9. An air sleeve according to claim 1 , further comprising a portable pump connected to the valve.
10. An air sleeve according to claim 1 , wherein the air cell perforations are sized to permit inflation of the air cells and a slow air bleed on the skin side of the base film.
11. An air sleeve according to claim 1 , further comprising a connector secured at one end of the air sleeve and removably attachable to an opposite end of the air sleeve allowing for a universal sleeve that is adjustable for a range of limb size diameters.
12. An air sleeve according to claim 1 , wherein the base film comprises facing sheets of film that are welded together to define the array of nodal air cells.
13. An air sleeve according to claim 1 , wherein the air cell perforations vary in size, and wherein the air cell array is configured to deliver evenly distributed pressure variations without lines or ridges of high pressure.
14. An air sleeve according to claim 1 , wherein the spacer fabric layer defines an air passage that permits air circulation around and through a complete length of the air sleeve.
15. An air sleeve for stimulating blood flow and providing aeration around, under and within a cast, the air sleeve comprising:
facing sheets of film that are RF welded together to define an array of nodal air cells connected via integrated plumbing channels, at least some of the air cells being perforated on a skin side of the facing sheets; and
a plumbing fitting extendable through the cast and in fluid communication with the air cells via the integrated plumbing channels.
16. An air sleeve according to claim 15 , further comprising a spacer fabric layer disposed on the skin side of the base film, the spacer fabric being at least partially air permeable.
17. An air sleeve according to claim 16 , wherein the array of nodal air cells comprises a matrix of air cells including rows and columns, and wherein alternating ones of the nodal air cells along the rows and columns are perforated.
18. An air sleeve according to claim 17 , wherein the plumbing fitting comprises a first valve in fluid communication with a first set of the alternating nodal air cells, and a second valve in fluid communication with a second set of the alternating nodal air cells.
19. A method for stimulating blood flow and providing aeration around, under and within a cast using an air sleeve including a base film with an array of nodal air cells, at least some of which are perforated on a skin side of the base film, a spacer fabric layer that is at least partially air permeable disposed on the skin side of the base film, and a valve extendable through the cast and in fluid communication with the air cells, the method comprising:
(a) connecting a pump to the valve;
(b) inflating the air cells; and
(c) bleeding air through the perforations and the spacer fabric layer to aerate a wearer's skin inside the case.
20. A method according to claim 19 , wherein the pump is portable, and wherein the method comprises repeating steps (b)-(c) in a continuous cycle.