IP Library Granted Patent US 8,383,557
Granted Patent B2
US 8,383,557 · App. 12/815,796 · Granted Feb 26, 2013

Dual-functional breaker for hybrid fluids of viscoelastic surfactant and polymer

Inventors: Tianping Huang (Spring, TX); James B. Crews (Willis, TX)
Assignee: Baker Hughes Incorporated
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Quick Facts
Patent No.
US 8,383,557
App. No.
12/815,796
Granted
Feb 26, 2013
Kind
B2
Abstract

Incorporating water-based polymer breakers, such as oxidizers, enzymes and/or acids, into a mixture of an oil and oil-soluble surfactants creates an emulsion that can then perform as a dual-functional breaker for reducing the viscosity of hybrid fluids gelled with both a viscoelastic surfactant (VES) and a polymer. The outer phase of the dual-functional breaker emulsion is oil, e.g. a mineral oil, containing an oil-soluble surfactant that will, over time and with heat, break the VES portion of the gel. As it does so, the polymer breaker in the internal aqueous phase will be released to then break the polymer portion of the gel. The polymer breaker will not start to break the polymer gel before the oil-soluble surfactant starts to break the VES gel. The overall breaking using the emulsion is slower as compared to introducing the polymer breaker and the oil-soluble surfactant in a non-emulsified form.

Claims (36)

1. A method for reducing the viscosity of an aqueous fluid gelled with a viscoelastic surfactant comprising:

adding to the aqueous fluid gelled with a viscoelastic surfactant a dual-functional breaker emulsion in an amount effective to reduce the viscosity of the aqueous fluid, the dual-functional breaker emulsion comprising:

an oil external phase comprising an oil-soluble surfactant, and

a water internal phase comprising a water-soluble polymer breaker; and

reducing the viscosity of the aqueous fluid.

2. The method of claim 1 where the water soluble polymer breaker is selected from the group consisting of an oxidizer, enzyme, acid and combinations thereof.

3. The method of claim 1 further comprising contacting the aqueous gelled fluid with polymer material in a hydraulic fracture to degrade the polymer carbon chains.

4. The method of claim 1 further comprising contacting the aqueous gelled fluid with polymer filter cake material in a wellbore to degrade the polymer carbon chains.

5. A method for reducing the viscosity of an aqueous fluid gelled with both a viscoelastic surfactant and a polymer comprising:

adding to the aqueous fluid gelled with both a viscoelastic surfactant and a polymer a dual-functional breaker emulsion in an amount effective to reduce the viscosity of the aqueous fluid, the dual-functional breaker emulsion comprising:

an oil external phase comprising an oil-soluble surfactant, and

a water internal phase comprising a water-soluble polymer breaker; and

reducing the viscosity of the aqueous fluid.

6. The method of claim 5 where in the dual-functional breaker emulsion, the volume ratio of oil external phase to oil-soluble surfactant to water internal phase is:

about 55 to about 85 vol % oil external phase to

about 0.5 to about 10 vol % oil-soluble surfactant to

about 5 to about 44.5 vol % water internal phase.

7. The method of claim 6 where the concentration of water-soluble polymer breaker in the water internal phase ranges from about 5 to about 50 weight %.

8. The method of claim 5 where the oil external phase is mineral oil.

9. The method of claim 5 where the oil-soluble surfactant is selected from the group consisting of sorbitan fatty acid esters, saponified hard oils, saponified hydrogenated fatty acid oils, long chain alcohols, long chain fatty acid alcohols, long chain fatty amines, long chain sulfates, long chain sulfonates, phosopholipids, lignins, and combinations thereof.

10. The method of claim 5 where the water-soluble oxidizer is selected from the group consisting of ammonium persulfate, sodium persulfate, potassium persulfate, sodium peroxide, barium peroxide, hydrogen peroxide, magnesium peroxide, potassium peroxide, sodium perborate, potassium perborate, potassium permanganate, sodium permanganate, and combinations thereof.

11. The method of claim 5 where the effective amount of the dual-functional breaker emulsion ranges from about 0.5 to about 60 gptg based on the gelled aqueous fluid.

12. The method of claim 5 where reducing the viscosity of the aqueous fluid occurs more slowly as compared to an identical method where the identical amounts of oil external phase, oil-soluble surfactant and water-soluble oxidizer except that these components are not in an emulsion.

13. A method for reducing the viscosity of an aqueous fluid gelled with both a viscoelastic surfactant and a polymer comprising:

adding from about 0.5 to about 60 gptg of a dual-functional breaker emulsion to the aqueous fluid gelled with both a viscoelastic surfactant and a polymer, based on the gelled aqueous fluid, the dual-functional breaker emulsion comprising:

an oil external phase comprising an oil-soluble surfactant, and

a water internal phase comprising a water-soluble polymer breaker;

where the volume ratio of oil external phase to oil-soluble surfactant to water internal phase is:

about 55 to about 85 vol % oil external phase to

about 0.5 to about 10 vol % oil-soluble surfactant to

about 5 to about 44.5 vol % water internal phase; and

reducing the viscosity of the aqueous fluid.

14. The method of claim 13 where the concentration of water-soluble oxidizer in the water internal phase ranges from about 5 to about 50 weight %.

15. The method of claim 13 where the oil external phase is mineral oil.

16. The method of claim 13 where the oil-soluble surfactant is selected from the group consisting of sorbitan fatty acid esters, saponified hard oils, saponified hydrogenated fatty acid oils, long chain alcohols, long chain fatty acid alcohols, long chain fatty amines, long chain sulfates, long chain sulfonates, phosopholipids, lignins, and combinations thereof.

17. The method of claim 9 where the water-soluble polymer breaker is selected from the group consisting of ammonium persulfate, sodium persulfate, potassium persulfate, sodium peroxide, barium peroxide, hydrogen peroxide, magnesium peroxide, potassium peroxide, sodium perborate, potassium perborate, potassium permanganate, sodium permanganate, percarbonate, bromate, perphosphate, amylase, hemi-cellulase, acetic acid, formic acid and combinations thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2010
From: HUANG, TIANPING; CREWS, JAMES B.
To: BAKER HUGHES INCORPORATED
Reel/Frame 024901/0156 →
Continuity (8)
Continuation In Part 12404723 · Mar 16, 2009
Continuation In Part 11679018 · Feb 26, 2007
Continuation In Part 11755581 · May 30, 2007
Continuation In Part 11125465 · May 10, 2005
Provisional Application 61037179 · Mar 17, 2008
Provisional Application 60815693 · Jun 22, 2006
Provisional Application 60570601 · May 13, 2004
Related Publication 20100314113A1 · Dec 16, 2010