IP Library Granted Patent US 8,632,282
Granted Patent B2
US 8,632,282 · App. 12/818,011 · Granted Jan 21, 2014

Mechanically stabilized earth system and method

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Quick Facts
Patent No.
US 8,632,282
App. No.
12/818,011
Granted
Jan 21, 2014
Kind
B2
Abstract

A system and method of constructing a mechanically stabilized earth (MSE) structure. A wire facing is composed of horizontal and vertical elements, where a soil reinforcing element is coupled to initial and terminal wires of the horizontal element. The soil reinforcing element may have a hook or similar coupling device on its end in order to be coupled to the initial wire. A strut may be coupled to the top-most cross wire of the vertical element and the terminal wire of the horizontal element to maintain the vertical element at a predetermined angle with respect to the horizontal element as backfill is added to the wire facing.

Claims (30)

1. A system for constructing a mechanically stabilized earth structure, comprising:

a soil reinforcing element having a plurality of transverse wires coupled to pair of longitudinal wires, wherein the pair of longitudinal wires have lead ends that converge and are coupled to a connection stud having first and second ends, the first end being coupled to the lead ends and the second end comprising a connector; and

a wire facing having a bend formed therein to form a horizontal element and a vertical facing, the vertical facing having a plurality of vertical wires coupled to a plurality of facing cross wires, and the horizontal element comprising:

initial and terminal wires coupled to a plurality of horizontal wires; and

a plurality of connector leads, each comprising two horizontal wires of the plurality of horizontal wires, the two horizontal wires being laterally offset from each other by a short distance,

wherein the connector is detachably coupled to the initial wire between the two horizontal wires of a connector lead of the plurality of connector leads, and one of the plurality of transverse wires of the soil reinforcing element is detachably coupled to the terminal wire, such that at least a portion of the soil reinforcing element extends beyond an end portion of the horizontal element.

2. The system of claim 1 , wherein the connector is a hook bent about 180° with respect to the first end of the connection stud and configured to be hooked onto the initial wire.

3. The system of claim 1 , wherein the initial wire is disposed adjacent to and directly behind the vertical facing and the terminal wire is disposed at distal ends of the horizontal wires.

4. The system of claim 1 , wherein the first transverse wire is detachably coupled to the terminal wire with a hog ring.

5. The system of claim 1 , further comprising a strut having a first end coupled to the vertical facing and a second end coupled to the horizontal element, the strut being configured to maintain the vertical facing at a predetermined angle with respect to the horizontal element.

6. The system of claim 5 , wherein the first end of the strut is coupled to a top-most facing cross wire of the vertical facing and the second end of the strut is coupled to the terminal wire of the horizontal element.

7. A method of constructing a mechanically stabilized earth structure, comprising:

providing a first lift comprising a first wire facing being bent to form a first horizontal element and a first vertical facing, the first vertical facing having a plurality of vertical wires coupled to a plurality of facing cross wires, and the first horizontal element comprising:

an initial wire disposed adjacent the first vertical facing;

a terminal wire, each of the initial wire and the terminal wire coupled to a plurality of horizontal wires; and

a plurality of connector leads, each comprising two horizontal wires of the plurality of horizontal wires, the two horizontal wires being laterally offset from each other by a short distance;

detachably coupling a soil reinforcing element to the initial wire of the first horizontal element between the two horizontal wires of a connector lead of the plurality of connector leads, the soil reinforcing element detachably coupling to the initial wire via a connector of a connection stud coupled to the soil reinforcing element, and the soil reinforcing element further detachably coupling to the terminal wire of the first horizontal element, such that at least a portion of the soil reinforcing element extends beyond an end portion of the first horizontal element;

placing a screen on the first wire facing whereby the screen covers at least a portion of the first vertical facing and first horizontal element; and

placing backfill on the first lift to a height of the first vertical facing.

8. The method of claim 7 , further comprising coupling a first end of a strut to the first vertical facing and a second end of the strut to the first horizontal element, the strut being configured to maintain the first vertical facing at a predetermined angle with respect to the first horizontal element.

9. The method of claim 7 , further comprising placing a second lift on the backfill of the first lift, the second lift comprising a second wire facing being bent to form a second horizontal element and a second vertical facing.

10. The method of claim 9 , wherein the second lift is completely supported by the backfill of the first lift and the first and second vertical facings are laterally offset from each other.

11. A system for constructing a mechanically stabilized earth structure, comprising:

a wire facing bent to form a horizontal element and a vertical facing, the vertical facing having a plurality of vertical wires coupled to a plurality of facing cross wires, and the horizontal element having an initial wire disposed adjacent the vertical facing, and a terminal wire, each of the initial wire and the terminal wire coupled to a plurality of horizontal wires that include a plurality of connector leads, each connector lead comprising two horizontal wires of the plurality of horizontal wires, the two horizontal wires being laterally offset from each other a short distance;

a soil reinforcing element having a pair of longitudinal wires and a plurality of transverse wires coupled together, the soil reinforcing element being detachably coupled to the initial wire of the horizontal element between the two horizontal wires of a connector lead of the plurality of connector leads, the soil reinforcing element detachably coupled to the initial wire via a connector of a connection stud coupled to the soil reinforcing element, and the soil reinforcing element further being detachably coupled to the terminal wire of the horizontal element, such that at least a portion of the soil reinforcing element extends beyond an end portion of the horizontal element; and

a screen disposed on the wire facing.

12. The system of claim 11 , wherein the horizontal element further comprises a median wire coupled to the plurality of horizontal wires and wherein one of the transverse wires of the soil reinforcing element is detachably coupled to the median wire.

13. The system of claim 11 , further comprising a strut having a first end coupled to a top-most facing cross wire of the vertical facing and a second end coupled to the terminal wire, the strut being configured to maintain the vertical facing at a predetermined angle with respect to the horizontal element.

14. The method of claim 7 , wherein the connector is a hook bent about 180° with respect to a first end of the connection stud and configured to be hooked onto the initial wire.

15. The system of claim 11 , wherein the connector is a hook bent about 180° with respect to a first end of the connection stud and configured to be hooked onto the initial wire.

Assignments (6)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
SECURITY INTEREST Recorded Mar 19, 2020
From: CONTECH ENGINEERED SOLUTIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 052170/0120 →
SECURITY INTEREST Recorded Mar 19, 2020
From: CONTECH ENGINEERED SOLUTIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 052170/0196 →
MERGER Recorded Feb 28, 2020
From: ATLANTIC BRIDGE, INC.
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 051963/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2019
From: T & B STRUCTURAL SYSTEMS LLC
To: ATLANTIC BRIDGE, INC.
Reel/Frame 050468/0307 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2010
From: TAYLOR, THOMAS P.
To: T & B STRUCTURAL SYSTEMS LLC
Reel/Frame 024825/0277 →