IP Library Patent Application 12818717
Patent Application
App. No. 12/818,717

SYSTEM AND METHOD FOR MODIFYING AN ARTICLE AND A MODIFIED ARTICLE

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Quick Facts
Patent No.
US None
App. No.
12/818,717
Abstract

A system and method for modifying an article to increase resistance to crack propagation are disclosed. The method includes providing a system, positioning one or more lasers, and directing a predetermined energy to a topographical feature on a surface of an article.

Claims (30)

1 . A method for modifying a glass article for use with a photovoltaic cell, the method comprising:

providing a system, the system comprising:

one or more lasers positioned to direct a predetermined energy to a topographical feature on a surface of the article; and

wherein the predetermined energy modifies the surface of the topographical feature on the surface article;

positioning the one or more lasers; and

directing the predetermined energy to the topographical feature on the surface of the article.

2 . The method of claim 1 , wherein the topographical feature on the surface of the article is modified by removal of debris.

3 . The method of claim 1 , wherein the topographical feature on the surface of the article is modified by being repaired, the repairing includes local melting to increase resistance to crack propagation.

4 . The method of claim 1 , further comprising selectively maintaining one or more predetermined distances between the article and the one or more lasers.

5 . The method of claim 1 , wherein the article is a glass substrate for receiving thin film layers.

6 . The method of claim 5 , wherein the glass is an encapsulating glass of the photovoltaic cell.

7 . The method of claim 6 , wherein the photovoltaic cell includes a superstrate, a first conductive layer, a buffer layer, a first semiconductor layer, a second semiconductor layer, a second conductive layer, and an encapsulating glass.

8 . The method of claim 5 , wherein the glass is a superstrate having high-transmission, low-iron float glass or borosilicate glass.

9 . The method of claim 1 , wherein the topographic feature is selected from the group of three-dimensional structures consisting of a ridge, an edge, a corner, and a groove.

10 . A modified article with increased resistance to crack propagation, the article comprising:

a topographical feature on a surface of the article; and,

wherein the topographical features has been modified by a predetermined energy directed from one or more lasers.

11 . The article of claim 10 , wherein the topographical feature on the surface of the article was modified by removal of debris.

12 . The article of claim 10 , wherein the topographical feature on the surface of the article was modified by being repaired.

13 . The article of claim 12 , wherein the repairing included local melting of the article to increase resistance to crack propagation.

14 . The article of claim 10 , wherein the article is a glass substrate for receiving thin film layers.

15 . The article of claim 14 , wherein the glass is an encapsulating glass of a photovoltaic cell.

16 . The article of claim 15 , wherein the photovoltaic cell includes a superstrate, a first conductive layer, a buffer layer, a first semiconductor layer, a second semiconductor layer, a second conductive layer, and an encapsulating glass.

17 . The article of claim 16 , wherein the glass is a superstrate having high-transmission, low-iron float glass or borosilicate glass.

18 . The article of claim 10 , wherein the topographic feature is selected from the group of three-dimensional structures consisting of a ridge, an edge, a corner, and a groove.

19 . A system for modifying an article to increase resistance to crack propagation, the system comprising:

one or more lasers positioned to direct a predetermined energy to a topographical feature on a surface of the article; and,

wherein the predetermined energy modifies the topographical feature on the surface of the article; and,

wherein the system modifies the topographical feature on the surface of the article by one or more of removing debris and repairing a defect, the repairing including local melting of the article to increase resistance to crack propagation.

20 . The system of claim 19 , further comprising a motion system for selectively maintaining one or more predetermined distances between the article and the one or more lasers.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: PRIMESTAR SOLAR, INC.
To: FIRST SOLAR MALAYSIA SDN. BHD.
Reel/Frame 031581/0891 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2011
From: MURPHY, BRIAN R.
To: PRIMESTAR SOLAR, INC.
Reel/Frame 026274/0601 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2010
From: MURPHY, BRIAN R.
To: PRIMESTAR SOLAR
Reel/Frame 024560/0102 →