IP Library Granted Patent US 8,378,045
Granted Patent B2
US 8,378,045 · App. 12/819,489 · Granted Feb 19, 2013

Thermoformed article with high stiffness and good optics

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Quick Facts
Patent No.
US 8,378,045
App. No.
12/819,489
Granted
Feb 19, 2013
Kind
B2
Abstract

Disclosed are thermoformed articles composed of propylene homopolymer containing a substituted phenylene aromatic diester. The thermoformed articles have high stiffness, good compression strength, excellent processability, and excellent optics.

Claims (25)

1. A thermoformed article comprising:

a propylene homopolymer comprising a substituted 1,2-phenylene dibenzoate selected from the group consisting of 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate and 3,5-diisopropyl-1,2-phenylene-dibenzoate;

the thermoformed article having a haze value from about 1% to about 10% as measured in accordance with ASTM D 1003.

2. The article of claim 1 wherein the substituted 1,2-phenylene dibenzoate is 3,5-diisopropyl-1,2-phenylene dibenzoate.

3. The article of claim 1 wherein the substituted 1,2-phenylene dibenzoate is 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate.

4. The article of claim 1 wherein the propylene homopolymer is a nucleated propylene homopolymer.

5. The article of claim 4 wherein the nucleated propylene homopolymer has a flexural modulus from about 260 kpsi to about 370 kpsi as measured in accordance with ASTM D 790.

6. The article of claim 1 wherein the propylene homopolymer has a polydispersity index greater than 5.0 to about 10.0.

7. The article of claim 1 wherein the propylene homopolymer has a xylene solubles content from greater than 2% to about 4%.

8. The article of claim 1 wherein the propylene homopolymer has a melt flow rate from about 1.0 g/10 min to about 5.0 g/10 min.

9. The article of claim 1 comprising from about 0.1 ppm to about 100 ppm substituted 1,2 phenylene dibenzoate.

10. The article of claim 1 wherein the article is a container.

11. A thermoformed cup comprising:

a sidewall composed of a propylene homopolymer comprising a substituted 1,2-phenylene dibenzoate selected from the group consisting of 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate and 3,5-diisopropyl-1,2-phenylene dibenzoate, and having a thickness from about 5 mils to about 15 mils; and

the sidewall having a haze value from about 1% to about 10% as measured in accordance with ASTM D 1003.

12. The thermoformed cup of claim 11 wherein the propylene homopolymer comprises 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate.

13. The thermoformed cup of claim 11 comprising from about 0.1 ppm to about 100 ppm substituted 1,2-phenylene dibenzoate.

14. The thermoformed cup of claim 11 wherein the propylene homopolymer is a nucleated propylene homopolymer.

15. The thermoformed cup of claim 14 wherein the nucleated propylene homopolymer has a flexural modulus from about 260 kpsi to about 370 kpsi as measured in accordance with ASTM D 790.

16. The thermoformed cup of claim 11 having a topload compression strength of 70 lbf to 75 lbf.

17. The thermoformed cup of claim 11 having a volume of 591 ml (20 ounces).

18. The thermoformed cup of claim 11 wherein the sidewall has a haze value from 4% to 6%.

19. A thermoformed cup comprising:

a sidewall comprising a nucleated propylene homopolymer comprising a substituted 1,2-phenylene dibenzoate selected from the group consisting of 3-methyl-5-tert-butyl-1,2-phenylene dibenzoate and 3,5-diisopropyl-1,2-phenylene dibenzoate.

20. The thermoformed cup of claim 11 wherein the substituted 1,2-phenylene dibenzoate is 3,5-diisopropyl-1,2-phenylene dibenzoate.

Assignments (11)
SECURITY INTEREST Recorded Apr 2, 2023
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 063199/0472 →
RELEASE OF SECURITY INTEREST Recorded Sep 23, 2021
From: GOLDMAN SACHS BANK USA
To: W. R. GRACE & CO.-CONN.
Reel/Frame 057594/0026 →
TERM LOAN SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 057594/0104 →
NOTES SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057594/0156 →
RELEASE OF SECURITY AGREEMENT RECORDED AT REEL/FRAME NO.: 032159/0384 Recorded Apr 3, 2018
From: GOLDMAN SACHS BANK USA, AS THE COLLATERAL AGENT
To: W.R. GRACE & CO.-CONN.
Reel/Frame 045832/0887 →
SECURITY INTEREST Recorded Apr 3, 2018
From: W. R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045828/0683 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME TO "W. R. GRACE & CO. - CONN." PREVIOUSLY RECORDED ON REEL 032554 FRAME 0730. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNEE NAME WAS PREVIOUSLY INCORRECTLY LISTED IN THE RECORDATION COVER SHEET DATED 3/28/2014 AS "W. R. GRACE & CO. CONN.". Recorded Apr 2, 2014
From: DOW GLOBAL TECHNOLOGIES LLC; UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
To: W. R. GRACE & CO. - CONN.
Reel/Frame 032589/0554 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2014
From: DOW GLOBAL TECHNOLOGIES LLC; UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
To: W. R. GRACE & CO. CONN.
Reel/Frame 032554/0730 →
SECURITY AGREEMENT Recorded Feb 4, 2014
From: W.R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS THE COLLATERAL AGENT
Reel/Frame 032159/0384 →
CHANGE OF NAME Recorded Mar 21, 2011
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 025990/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2010
From: KAARTO, JOHN; CHEN, LINFENG; LEUNG, TAK W.
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 024813/0850 →